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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
NOTE 1: SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
NATURE OF OPERATIONS
Vulcan Materials Company (the "Company," "Vulcan," "we," "our"), a New Jersey corporation, is the nation's largest producer of construction aggregates, primarily crushed stone, sand and gravel and a major producer of asphalt mix and ready-mixed concrete.
Due to the 2005 sale of our Chemicals business as described in Note 2, the operating results of the Chemicals business are presented as discontinued operations in the accompanying Consolidated Statements of Comprehensive Income.
PRINCIPLES OF CONSOLIDATION
The consolidated financial statements include the accounts of Vulcan Materials Company and all our majority or
wholly-owned subsidiary companies. All intercompany transactions and accounts have been eliminated in consolidation.
RESTRUCTURING CHARGES
Costs associated with restructuring our operations include severance and related charges to eliminate a specified number of employee positions, costs to relocate employees, contract cancellation costs and charges to vacate facilities and consolidate operations. Relocation and contract cancellation costs and charges to vacate facilities are recognized in the period the liability is incurred. Severance charges for employees who are required to render service beyond a minimum retention period, generally more than 60 days, are recognized ratably over the retention period; otherwise, the full severance charge is recognized on the date a detailed restructuring plan has been authorized by management and communicated to employees.
In 2011, we substantially completed the implementation of a multi-year project to replace our legacy information technology systems with new ERP and Shared Services platforms. These platforms are helping us streamline processes enterprise-wide and standardize administrative and support functions while providing enhanced flexibility to monitor and control costs. Leveraging this significant investment in technology allowed us to reduce overhead and administrative staff. Additionally, in December 2011, our Board of Directors approved a restructuring plan to consolidate our eight divisions into four regions as part of an ongoing effort to reduce overhead costs and increase operating efficiency. As a result of these two restructuring plans, we recognized $12,971,000 of severance and related charges in 2011. There were no significant charges related to these restructuring plans in 2012 and 2013.
In 2012, our Board approved a Profit Enhancement Plan that further leverages our streamlined management structure and substantially completed ERP and Shared Services platforms to achieve cost reductions and other earnings enhancements. During 2013 and 2012, respectively, we incurred $1,509,000 and $9,557,000 of costs (primarily project design, outside advisory and severance) related to the implementation of this plan. We do not expect to incur any future material charges related to this Profit Enhancement Plan.
EXCHANGE OFFER COSTS
In December 2011, Martin Marietta Materials, Inc. (Martin Marietta) commenced an unsolicited exchange offer for all outstanding shares of our common stock and indicated its intention to nominate a slate of directors to our Board. After careful consideration, including a thorough review of the offer with its financial and legal advisors, our Board unanimously determined that Martin Marietta’s offer was inadequate, substantially undervalued Vulcan, was not in the best interests of Vulcan and its shareholders and had substantial risk.
In May 2012, the Delaware Chancery Court ruled and the Delaware Supreme Court affirmed that Martin Marietta had breached two confidentiality agreements between the companies, and enjoined Martin Marietta through September 15, 2012 from pursuing its exchange offer for our shares, prosecuting its proxy contest, or otherwise taking steps to acquire control of our shares or assets and from any further violations of the two confidentiality agreements between the parties. As a result of the court ruling, Martin Marietta withdrew its exchange offer and its board nominees.
In response to Martin Marietta’s actions, we incurred legal, professional and other costs as follows: 2012 — $43,380,000 and 2011 — $2,227,000. As of December 31, 2013, $43,107,000 of the incurred costs was paid.
CASH EQUIVALENTS
We classify as cash equivalents all highly liquid securities with a maturity of three months or less at the time of purchase. The carrying amount of these securities approximates fair value due to their short-term maturities.
ACCOUNTS AND NOTES RECEIVABLE
Accounts and notes receivable from customers result from our extending credit to trade customers for the purchase of our products. The terms generally provide for payment within 30 days of being invoiced. On occasion, when necessary to conform to regional industry practices, we sell product under extended payment terms, which may result in either secured or unsecured short-term notes; or, on occasion, notes with durations of less than one year are taken in settlement of existing accounts receivable. Other accounts and notes receivable result from short-term transactions (less than one year) other than the sale of our products, such as interest receivable; insurance claims; freight claims; tax refund claims; bid deposits or rents receivable. Receivables are aged and appropriate allowances for doubtful accounts and bad debt expense are recorded. Bad debt expense for the years ended December 31 was as follows: 2013 — $602,000, 2012 — $2,505,000 and 2011 — $1,644,000. Write-offs of accounts receivables for the years ended December 31 were as follows: 2013 — $1,946,000, 2012 — $2,805,000 and 2011 — $2,651,000.
FINANCING RECEIVABLES
Financing receivables are included in accounts and notes receivable and/or investments and long-term receivables in the accompanying Consolidated Balance Sheets. Financing receivables are contractual rights to receive money on demand or on fixed or determinable dates. Trade receivables with normal credit terms are not considered financing receivables. Financing receivables were as follows: December 31, 2013 — $7,720,000 and December 31, 2012 — $8,609,000. Both of these balances include a related-party (Vulcan Materials Company Foundation) receivable in the amount of $1,550,000 due in 2014. None of our financing receivables are individually significant. We evaluate the collectibility of financing receivables on a periodic basis or whenever events or changes in circumstances indicate we may be exposed to credit losses. As of December 31, 2013 and 2012, no allowances were recorded for these receivables.
INVENTORIES
Inventories and supplies are stated at the lower of cost or market. We use the last-in, first-out (LIFO) method of valuation for most of our inventories because it results in a better matching of costs with revenues. Such costs include fuel, parts and supplies, raw materials, direct labor and production overhead. An actual valuation of inventory under the LIFO method can be made only at the end of each year based on the inventory levels and costs at that time. Accordingly, interim LIFO calculations are based on our estimates of expected year-end inventory levels and costs and are subject to the final year-end LIFO inventory valuation. Substantially all operating supplies inventory is carried at average cost. For additional information regarding our inventories see Note 3.
PROPERTY, PLANT & EQUIPMENT
Property, plant & equipment are carried at cost less accumulated depreciation, depletion and amortization. The cost of properties held under capital leases, if any, is equal to the lower of the net present value of the minimum lease payments or the fair value of the leased property at the inception of the lease.
Capitalized software costs of $10,321,000 and $10,855,000 are reflected in net property, plant & equipment as of December 31, 2013 and 2012, respectively. We capitalized software costs for the years ended December 31 as follows: 2013 — $1,695,000, 2012 — $408,000 and 2011 — $3,746,000. During the same periods, $2,230,000, $2,463,000 and $2,520,000, respectively, of previously capitalized costs were depreciated. For additional information regarding our property, plant & equipment see Note 4.
REPAIR AND MAINTENANCE
Repair and maintenance costs generally are charged to operating expense as incurred. Renewals and betterments that add materially to the utility or useful lives of property, plant & equipment are capitalized and subsequently depreciated. Actual costs for planned major maintenance activities, related primarily to periodic overhauls on our oceangoing vessels, are capitalized and amortized to the next overhaul.
DEPRECIATION, DEPLETION, ACCRETION AND AMORTIZATION
Depreciation is generally computed by the straight-line method at rates based on the estimated service lives of the various classes of assets, which include machinery and equipment (3 to 30 years), buildings (10 to 20 years) and land improvements (7 to 20 years). Capitalized software costs are included in machinery and equipment and are depreciated on a straight-line basis beginning when the software project is substantially complete. Depreciation for our Newberry, Florida cement production facilities is computed by the unit-of-production method based on estimated output.
Cost depletion on depletable quarry land is computed by the unit-of-production method based on estimated recoverable units.
Accretion reflects the period-to-period increase in the carrying amount of the liability for asset retirement obligations. It is computed using the same credit-adjusted, risk-free rate used to initially measure the liability at fair value.
Leaseholds are amortized over varying periods not in excess of applicable lease terms or estimated useful lives.
Amortization of intangible assets subject to amortization is computed based on the estimated life of the intangible assets.
A significant portion of our intangible assets is contractual rights in place associated with zoning, permitting and other rights to access and extract aggregates reserves. Contractual rights in place associated with aggregates reserves are amortized using the unit-of-production method based on estimated recoverable units. Other intangible assets are amortized principally by the straight-line method.
Depreciation, depletion, accretion and amortization expense for the years ended December 31 is outlined below:
in thousands |
2013 | 2012 | 2011 | |||||
Depreciation, Depletion, Accretion and Amortization |
||||||||
Depreciation |
$ 271,180 |
$ 301,146 |
$ 328,072 |
|||||
Depletion |
13,028 | 10,607 | 11,195 | |||||
Accretion |
10,685 | 7,956 | 8,195 | |||||
Amortization of leaseholds |
483 | 381 | 225 | |||||
Amortization of intangibles |
11,732 | 11,869 | 14,032 | |||||
Total |
$ 307,108 |
$ 331,959 |
$ 361,719 |
DERIVATIVE INSTRUMENTS
We periodically use derivative instruments to reduce our exposure to interest rate risk, currency exchange risk or price fluctuations on commodity energy sources consistent with our risk management policies. We do not use derivative financial instruments for speculative or trading purposes. Additional disclosures regarding our derivative instruments are presented in Note 5.
FAIR VALUE MEASUREMENTS
Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date. The fair value hierarchy prioritizes the inputs to valuation techniques used to measure fair value into three broad levels as described below:
Level 1: Quoted prices in active markets for identical assets or liabilities
Level 2: Inputs that are derived principally from or corroborated by observable market data
Level 3: Inputs that are unobservable and significant to the overall fair value measurement
Our assets at December 31 subject to fair value measurement on a recurring basis are summarized below:
Level 1 |
|||||||
in thousands |
2013 | 2012 | |||||
Fair Value Recurring |
|||||||
Rabbi Trust |
|||||||
Mutual funds |
$ 15,255 |
$ 13,349 |
|||||
Equities |
12,828 | 9,843 | |||||
Total |
$ 28,083 |
$ 23,192 |
Level 2 |
|||||||
in thousands |
2013 | 2012 | |||||
Fair Value Recurring |
|||||||
Rabbi Trust |
|||||||
Common/collective trust funds |
$ 1,244 |
$ 2,265 |
|||||
Total |
$ 1,244 |
$ 2,265 |
We have established two Rabbi Trusts for the purpose of providing a level of security for the employee nonqualified retirement and deferred compensation plans and for the directors' nonqualified deferred compensation plans. The fair values of these investments are estimated using a market approach. The Level 1 investments include mutual funds and equity securities for which quoted prices in active markets are available. Level 2 investments are stated at estimated fair value based on the underlying investments in those funds (short-term, highly liquid assets in commercial paper, short-term bonds and certificates of deposit).
Net trading gains (losses) of the Rabbi Trust investments were $4,398,000, $8,564,000 and $(3,292,000) for the years ended December 31, 2013, 2012 and 2011, respectively. The portions of the net trading gains (losses) related to investments still held by the Rabbi Trusts at December 31, 2013, 2012 and 2011 were $4,234,000, $9,012,000 and $(3,370,000), respectively.
The carrying values of our cash equivalents, accounts and notes receivable, current maturities of long-term debt, short-term borrowings, trade payables and accruals, and all other current liabilities approximate their fair values because of the
short-term nature of these instruments. Additional disclosures for derivative instruments and interest-bearing debt are presented in Notes 5 and 6, respectively.
There were no assets or liabilities subject to fair value measurement on a nonrecurring basis in 2013. Assets that were subject to fair value measurement on a nonrecurring basis as of December 31, 2012 are summarized below:
2012 |
|||||||||||||
Impairment |
|||||||||||||
in thousands |
Level 3 |
Charges |
|||||||||||
Fair Value Nonrecurring |
|||||||||||||
Assets held for sale |
$ 10,559 |
$ 1,738 |
|||||||||||
Totals |
$ 10,559 |
$ 1,738 |
The fair values of the assets classified as held for sale were estimated based on the negotiated transaction values. The impairment charges represent the difference between the carrying value and the fair value less costs to sell of the assets.
GOODWILL AND GOODWILL IMPAIRMENT
Goodwill represents the excess of the cost of net assets acquired in business combinations over the fair value of the identifiable tangible and intangible assets acquired and liabilities assumed in a business combination. Goodwill impairment exists when the fair value of a reporting unit is less than its carrying amount. As of December 31, 2013, goodwill totaled $3,081,521,000 as compared to $3,086,716,000 at December 31, 2012. Total goodwill represents 37% of total assets at December 31, 2013 compared to 38% as of December 31, 2012.
Goodwill is tested for impairment annually, as of November 1, or more frequently whenever events or circumstances change that would more likely than not reduce the fair value of a reporting unit below its carrying amount. Goodwill is tested for impairment one level below our operating segments (reporting unit). We have identified 17 reporting units, of which 9 carry goodwill. We have the option of either assessing qualitative factors to determine whether it is more likely than not that the carrying value of our reporting units exceeds their respective fair value or proceeding directly to a two-step quantitative test.
The first step of the impairment test identifies potential impairment by comparing the fair value of a reporting unit to its carrying value, including goodwill. If the fair value of a reporting unit exceeds its carrying value, goodwill of the reporting unit is not considered impaired and the second step of the impairment test is not required. If the carrying value of a reporting unit exceeds its fair value, the second step of the impairment test is performed to measure the amount of impairment loss, if any.
The second step of the impairment test compares the implied fair value of the reporting unit goodwill with the carrying amount of that goodwill. The implied fair value of goodwill is determined by hypothetically allocating the fair value of the reporting unit to its identifiable assets and liabilities in a manner consistent with a business combination, with any excess fair value representing implied goodwill. If the carrying value of the reporting unit goodwill exceeds the implied fair value of that goodwill, an impairment loss is recognized in an amount equal to that excess.
We have four operating segments organized around our principal product lines: aggregates, concrete, asphalt mix and cement. Within these four operating segments, we have identified 17 reporting units based primarily on geographic location. The carrying value of each reporting unit is determined by assigning assets and liabilities, including goodwill, to those reporting units as of the measurement date. We estimate the fair values of the reporting units by considering the indicated fair values derived from both an income approach, which involves discounting estimated future cash flows, and a market approach, which involves the application of revenue and EBITDA multiples of comparable companies. We consider market factors when determining the assumptions and estimates used in our valuation models. To substantiate the fair values derived from these valuations, we reconcile the reporting unit fair values to our market capitalization.
We elected to perform the quantitative impairment test for all years presented. The results of the first step of the annual impairment tests performed as of November 1, 2013 and 2012 indicated that the fair values of all reporting units with goodwill substantially exceeded their carrying values. The results of the first step of the annual impairment tests performed as of November 1, 2011 indicated that the fair values of the reporting units with goodwill exceeded their carrying values. Accordingly, there were no charges for goodwill impairment in the years ended December 31, 2013, 2012 or 2011.
Determining the fair value of our reporting units involves the use of significant estimates and assumptions and considerable management judgment. We base our fair value estimates on assumptions we believe to be reasonable at the time, but such assumptions are subject to inherent uncertainty. Actual results may differ materially from those estimates. Changes in key assumptions or management judgment with respect to a reporting unit or its prospects, which may result from a change in market conditions, market trends, interest rates or other factors outside of our control, or significant underperformance relative to historical or projected future operating results, could result in a significantly different estimate of the fair value of our reporting units, which could result in an impairment charge in the future.
For additional information regarding goodwill see Note 18.
IMPAIRMENT OF LONG-LIVED ASSETS EXCLUDING GOODWILL
We evaluate the carrying value of long-lived assets, including intangible assets subject to amortization, when events and circumstances indicate that the carrying value may not be recoverable. As of December 31, 2013, net property, plant & equipment represents 40% of total assets, while net other intangible assets represents 8% of total assets. The carrying value of long-lived assets is considered impaired when the estimated undiscounted cash flows from such assets are less than their carrying value. In that event, we recognize a loss equal to the amount by which the carrying value exceeds the fair value of the long-lived assets. Fair value is determined primarily by using a discounted cash flow methodology that requires considerable management judgment and long-term assumptions. Our estimate of net future cash flows is based on historical experience and assumptions of future trends, which may be different from actual results. We periodically review the appropriateness of the estimated useful lives of our long-lived assets.
We test long-lived assets for impairment at the lowest level for which identifiable cash flows are largely independent of the cash flows of other assets. As a result, our long-lived asset impairment test is at a significantly lower level than the level at which we test goodwill for impairment. In markets where we do not produce downstream products (e.g. ready-mixed concrete and asphalt mix), the lowest level of largely independent identifiable cash flows is at the individual aggregates operation or a group of aggregates operations collectively serving a local market. Conversely, in vertically integrated markets, the cash flows of our downstream and upstream businesses are not largely independently identifiable as the selling price of the upstream products (aggregates and cement) determines the profitability of the downstream business.
We recorded no asset impairments during 2013. During 2012, we recorded a $2,034,000 loss on impairment of long-lived assets related primarily to assets classified as held for sale (see Note 19). Long-lived asset impairments during 2011 were immaterial and related to property abandonments.
For additional information regarding long-lived assets and intangible assets see Notes 4 and 18.
COMPANY OWNED LIFE INSURANCE
We have Company Owned Life Insurance (COLI) policies for which the cash surrender values, loans outstanding and the net values included in other noncurrent assets in the accompanying Consolidated Balance Sheets as of December 31 are as follows:
in thousands |
2013 | 2012 | |||
Company Owned Life Insurance |
|||||
Cash surrender value |
$ 44,586 |
$ 41,351 |
|||
Loans outstanding |
44,566 | 41,345 | |||
Net value included in noncurrent assets |
$ 20 |
$ 6 |
REVENUE RECOGNITION
Revenue is recognized at the time the selling price is fixed, the product's title is transferred to the buyer and collectibility of the sales proceeds is reasonably assured (typically occurs when finished products are shipped to the customer). Total revenues include sales of products to customers, net of any discounts and taxes, and third-party delivery revenues billed to customers. We bill our customers for transportation provided by third-party carriers for delivery of their purchased products.
DEFERRED REVENUE
We have entered into two transactions (September 2013 and December 2012) through which we sold a percentage of the future production from aggregates reserves at eight quarries (seven owned and one leased). These sales were structured as volumetric production payments (VPPs). We received net cash proceeds of $153,095,000 and $73,644,000 for the 2013 and 2012 transactions, respectively. Concurrently, we entered into marketing agreements with the purchaser through which we are designated the exclusive sales agent for the purchaser’s percentage of future production. Our consolidated total revenues for 2013 and 2012 exclude the proceeds from these VPP transactions. The proceeds were recorded as deferred revenue and are amortized to revenue on a unit-of sales basis over the terms of the VPP transactions.
The common key terms of both VPP transactions are:
§ |
the purchaser has a nonoperating interest in reserves entitling them to a percentage of future production |
§ |
there is no minimum annual or cumulative production or sales volume, nor any minimum sales price required |
§ |
the purchaser has the right to take its percentage of future production in physical product, or receive the cash proceeds from the sale of its percentage of future production under the terms of a separate marketing agreement |
§ |
the purchaser's percentage of future production is conveyed free and clear of future costs of production and sales |
§ |
we retain full operational and marketing control of the specified quarries |
§ |
we retain fee simple interest in the land as well as any residual values that may be realized upon the conclusion of mining |
The key terms specific to the 2013 VPP transaction are:
§ |
terminate at the earlier to occur of September 30, 2051 or the sale of 250.8 million tons of aggregates from the specified quarries subject to the VPP; based on historical and projected sales volumes from the specified quarries, it is expected that 250.8 million tons will be sold prior to September 30, 2051 |
§ |
the purchaser's percentage of the maximum 250.8 million tons of future production is estimated, based on current sales volumes projections, to be 11.5% (approximately 29 million tons); the actual percentage may vary |
The key terms specific to the 2012 VPP transaction are:
§ |
terminate at the earlier to occur of December 31, 2052 or the sale of 143.2 million tons of aggregates from the specified quarries subject to the VPP; based on historical and projected volumes from the specified quarries, it is expected that 143.2 million tons will be sold prior to December 31, 2052 |
§ |
the purchaser's percentage of the maximum 143.2 million tons of future production is estimated, based on current sales volumes projections, to be 10.5% (approximately 15 million tons); the actual percentage may vary |
The impact to our net sales and gross margin related to the VPPs is outlined as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Revenue amortized from deferred revenue |
$ 1,996 |
$ 0 |
$ 0 |
|||||
Purchaser's proceeds from sale of production |
(6,197) | 0 | 0 | |||||
Decrease to net sales and gross profit |
$ (4,201) |
$ 0 |
$ 0 |
Based on expected aggregates sales from the specified quarries, we anticipate recognizing a range of $4,500,000 to $5,500,000 of deferred revenue in our 2014 Consolidated Statement of Comprehensive Income.
STRIPPING COSTS
In the mining industry, the costs of removing overburden and waste materials to access mineral deposits are referred to as stripping costs.
Stripping costs incurred during the production phase are considered costs of extracted minerals under our inventory costing system, inventoried, and recognized in cost of sales in the same period as the revenue from the sale of the inventory. The production stage is deemed to begin when the activities, including removal of overburden and waste material that may contain incidental saleable material, required to access the saleable product are complete. Stripping costs considered as production costs and included in the costs of inventory produced were $41,716,000 in 2013, $37,875,000 in 2012 and $40,049,000 in 2011.
Conversely, stripping costs incurred during the development stage of a mine (pre-production stripping) are excluded from our inventory cost. Pre-production stripping costs are capitalized and reported within other noncurrent assets in our accompanying Consolidated Balance Sheets. Capitalized pre-production stripping costs are expensed over the productive life of the mine using the unit-of-production method. Pre-production stripping costs included in other noncurrent assets were $24,026,000 as of December 31, 2013 and $18,887,000 as of December 31, 2012.
OTHER COSTS
Costs are charged to earnings as incurred for the start-up of new plants and for normal recurring costs of mineral exploration and research and development. Research and development costs totaled $0 in 2013, $0 in 2012 and $1,109,000 in 2011, and are included in selling, administrative and general expenses in the Consolidated Statements of Comprehensive Income.
SHARE-BASED COMPENSATION
We account for our share-based compensation awards using fair-value-based measurement methods. These result in the recognition of compensation expense for all share-based compensation awards, including stock options, based on their fair value as of the grant date. Compensation cost is recognized over the requisite service period.
We receive an income tax deduction for share-based compensation equal to the excess of the market value of our common stock on the date of exercise or issuance over the exercise price. Tax benefits resulting from tax deductions in excess of the compensation cost recognized (excess tax benefits) are classified as financing cash flows. The $161,000, $267,000 and $121,000 in excess tax benefits classified as financing cash inflows for the years ended December 31, 2013, 2012 and 2011, respectively, in the accompanying Consolidated Statements of Cash Flows relate to the exercise of stock options and issuance of shares under long-term incentive plans.
A summary of the estimated future compensation cost (unrecognized compensation expense) as of December 31, 2013 related to share-based awards granted to employees under our long-term incentive plans is presented below:
Unrecognized |
Expected |
|||||
Compensation |
Weighted-average |
|||||
dollars in thousands |
Expense |
Recognition (Years) |
||||
Share-based Compensation |
||||||
SOSARs 1 |
$ 2,825 |
1.6 | ||||
Performance and restricted shares |
19,498 | 2.6 | ||||
Total/weighted-average |
$ 22,323 |
2.5 |
1 |
Stock-Only Stock Appreciation Rights (SOSARs) |
Pretax compensation expense related to our employee share-based compensation awards and related income tax benefits for the years ended December 31 are summarized below:
in thousands |
2013 | 2012 | 2011 | |||||
Employee Share-based Compensation Awards |
||||||||
Pretax compensation expense |
$ 20,187 |
$ 15,491 |
$ 17,537 |
|||||
Income tax benefits |
7,833 | 6,011 | 6,976 |
For additional information regarding share-based compensation, see Note 11 under the caption Share-based Compensation Plans.
RECLAMATION COSTS
Reclamation costs resulting from normal use of long-lived assets are recognized over the period the asset is in use only if there is a legal obligation to incur these costs upon retirement of the assets. Additionally, reclamation costs resulting from normal use under a mineral lease are recognized over the lease term only if there is a legal obligation to incur these costs upon expiration of the lease. The obligation, which cannot be reduced by estimated offsetting cash flows, is recorded at fair value as a liability at the obligating event date and is accreted through charges to operating expenses. This fair value is also capitalized as part of the carrying amount of the underlying asset and depreciated over the estimated useful life of the asset. If the obligation is settled for other than the carrying amount of the liability, a gain or loss is recognized on settlement.
To determine the fair value of the obligation, we estimate the cost for a third party to perform the legally required reclamation tasks including a reasonable profit margin. This cost is then increased for both future estimated inflation and an estimated market risk premium related to the estimated years to settlement. Once calculated, this cost is discounted to fair value using present value techniques with a credit-adjusted, risk-free rate commensurate with the estimated years to settlement.
In estimating the settlement date, we evaluate the current facts and conditions to determine the most likely settlement date. If this evaluation identifies alternative estimated settlement dates, we use a weighted-average settlement date considering the probabilities of each alternative.
We review reclamation obligations at least annually for a revision to the cost or a change in the estimated settlement date. Additionally, reclamation obligations are reviewed in the period that a triggering event occurs that would result in either a revision to the cost or a change in the estimated settlement date. Examples of events that would trigger a change in the cost include a new reclamation law or amendment of an existing mineral lease. Examples of events that would trigger a change in the estimated settlement date include the acquisition of additional reserves or the closure of a facility.
The carrying value of these obligations was $228,234,000 as of December 31, 2013 and $150,072,000 as of December 31, 2012. For additional information regarding reclamation obligations (referred to in our financial statements as asset retirement obligations) see Note 17.
PENSION AND OTHER POSTRETIREMENT BENEFITS
Accounting for pension and postretirement benefits requires that we make significant assumptions regarding the valuation of benefit obligations and the performance of plan assets. The primary assumptions are as follows:
§ |
Discount Rate — The discount rate is used in calculating the present value of benefits, which is based on projections of benefit payments to be made in the future |
§ |
Expected Return on Plan Assets — We project the future return on plan assets based principally on prior performance and our expectations for future returns for the types of investments held by the plan as well as the expected long-term asset allocation of the plan. These projected returns reduce the recorded net benefit costs |
§ |
Rate of Compensation Increase — For salary-related plans only, we project employees' annual pay increases through 2015, which are used to project employees' pension benefits at retirement |
§ |
Rate of Increase in the Per Capita Cost of Covered Healthcare Benefits — We project the expected increases in the cost of covered healthcare benefits |
Accounting standards provide for the delayed recognition of differences between actual results and expected or estimated results. This delayed recognition of actual results allows for a smoothed recognition in earnings of changes in benefit obligations and plan performance over the working lives of the employees who benefit under the plans. The differences between actual results and expected or estimated results are recognized in full in other comprehensive income. Amounts recognized in other comprehensive income are reclassified to earnings in a systematic manner over the average remaining service period of active employees expected to receive benefits under the plan.
For additional information regarding pension and other postretirement benefits see Note 10.
ENVIRONMENTAL COMPLIANCE
Our environmental compliance costs include the cost of ongoing monitoring programs, the cost of remediation efforts and other similar costs. We expense or capitalize environmental costs consistent with our capitalization policy. We expense costs for an existing condition caused by past operations that do not contribute to future revenues. We accrue costs for environmental assessment and remediation efforts when we determine that a liability is probable and we can reasonably estimate the cost. At the early stages of a remediation effort, environmental remediation liabilities are not easily quantified due to the uncertainties of various factors. The range of an estimated remediation liability is defined and redefined as events in the remediation effort occur.
When we can estimate a range of probable loss, we accrue the most likely amount. In the event that no amount in the range of probable loss is considered most likely, the minimum loss in the range is accrued. As of December 31, 2013, the spread between the amount accrued and the maximum loss in the range for all sites for which a range can be reasonably estimated was $3,944,000. Accrual amounts may be based on technical cost estimations or the professional judgment of experienced environmental managers. Our Safety, Health and Environmental Affairs Management Committee routinely reviews cost estimates, including key assumptions, for accruing environmental compliance costs; however, a number of factors, including adverse agency rulings and encountering unanticipated conditions as remediation efforts progress, may cause actual results to differ materially from accrued costs.
For additional information regarding environmental compliance costs see Note 8.
CLAIMS AND LITIGATION INCLUDING SELF-INSURANCE
We are involved with claims and litigation, including items covered under our self-insurance program. We are self-insured for losses related to workers' compensation up to $2,000,000 per occurrence and automotive and general/product liability up to $3,000,000 per occurrence. We have excess coverage on a per occurrence basis beyond these retention levels.
Under our self-insurance program, we aggregate certain claims and litigation costs that are reasonably predictable based on our historical loss experience and accrue losses, including future legal defense costs, based on actuarial studies. Certain claims and litigation costs, due to their unique nature, are not included in our actuarial studies. We use both internal and outside legal counsel to assess the probability of loss, and establish an accrual when the claims and litigation represent a probable loss and the cost can be reasonably estimated. For matters not included in our actuarial studies, legal defense costs are accrued when incurred. The following table outlines our self-insurance program at December 31:
dollars in thousands |
2013 | 2012 | |||
Self-insurance Program |
|||||
Self-insured liabilities (undiscounted) |
$ 50,538 |
$ 48,019 |
|||
Insured liabilities (undiscounted) |
17,497 | 15,054 | |||
Discount rate |
0.98% | 0.51% | |||
Amounts Recognized in Consolidated |
|||||
Balance Sheets |
|||||
Investments and long-term receivables |
$ 16,917 |
$ 14,822 |
|||
Other accrued liabilities |
(16,657) | (17,260) | |||
Other noncurrent liabilities |
(49,148) | (44,902) | |||
Net liabilities (discounted) |
$ (48,888) |
$ (47,340) |
Estimated payments (undiscounted) under our self-insurance program for the five years subsequent to December 31, 2013 are as follows:
in thousands |
||
Estimated Payments under Self-insurance Program |
||
2014 |
$ 22,151 |
|
2015 |
12,749 | |
2016 |
8,229 | |
2017 |
5,579 | |
2018 |
4,051 |
Significant judgment is used in determining the timing and amount of the accruals for probable losses, and the actual liability could differ materially from the accrued amounts.
INCOME TAXES
We file various federal, state and foreign income tax returns, including some returns that are consolidated with subsidiaries. We account for the current and deferred tax effects of such returns using the asset and liability method. Significant judgments and estimates are required in determining our current and deferred tax assets and liabilities, which reflect our best assessment of the estimated future taxes we will pay. These estimates are updated throughout the year to consider income tax return filings, our geographic mix of earnings, legislative changes and other relevant items.
We recognize deferred tax assets and liabilities based on the differences between the financial statement carrying amounts of assets and liabilities and the amounts used for income tax purposes. Deferred tax assets represent items to be used as a tax deduction or credit in future tax returns. Realization of the deferred tax assets ultimately depends on the existence of sufficient taxable income of the appropriate character in either the carryback or carryforward period.
Each quarter we analyze the likelihood that our deferred tax assets will be realized. A valuation allowance is recorded if, based on the weight of all available positive and negative evidence, it is more likely than not (a likelihood of more than 50%) that some portion, or all, of a deferred tax asset will not be realized. A summary of our deferred tax assets is included in Note 9.
On an annual basis, we perform a comprehensive analysis of all forms of positive and negative evidence based on year end results. During each interim period, we update our annual analysis for significant changes in the positive and negative evidence.
If we later determine that realization is more likely than not for deferred tax assets with a valuation allowance, the related valuation allowance will be reduced. Conversely, if we determine that it is more likely than not that we will not be able to realize a portion of our deferred tax assets, we will increase the valuation allowance.
U.S. income taxes are not provided on foreign earnings when such earnings are indefinitely reinvested offshore. At least annually, we evaluate our investment strategies for each foreign tax jurisdiction in which we operate to determine whether foreign earnings will be indefinitely reinvested offshore.
We recognize a tax benefit associated with an uncertain tax position when, in our judgment, it is more likely than not that the position will be sustained based upon the technical merits of the position. For a tax position that meets the more-likely-than-not recognition threshold, we initially and subsequently measure the income tax benefit as the largest amount that we judge to have a greater than 50% likelihood of being realized. Our liability associated with unrecognized tax benefits is adjusted periodically due to changing circumstances, such as the progress of tax audits, case law developments and new or emerging legislation. Such adjustments are recognized entirely in the period in which they are identified. Our income tax provision includes the net impact of changes in the liability for unrecognized tax benefits.
The years open to tax examinations vary by jurisdiction. While it is often difficult to predict the final outcome or the timing of resolution of any particular tax matter, we believe our liability for unrecognized tax benefits is adequate.
We consider an issue to be resolved at the earlier of the issue being “effectively settled,” settlement of an examination, or the expiration of the statute of limitations. Upon resolution, unrecognized tax benefits will be reversed as a discrete event.
Our liability for unrecognized tax benefits is generally presented as noncurrent. However, if we anticipate paying cash within one year to settle an uncertain tax position, the liability is presented as current. We classify interest and penalties recognized on the liability for unrecognized tax benefits as income tax expense.
Our largest permanent item in computing both our taxable income and effective tax rate is the deduction allowed for statutory depletion. The impact of statutory depletion on the effective tax rate is presented in Note 9. The deduction for statutory depletion does not necessarily change proportionately to changes in pretax earnings.
COMPREHENSIVE INCOME
We report comprehensive income in our Consolidated Statements of Comprehensive Income and Consolidated Statements of Equity. Comprehensive income comprises two subsets: net earnings and other comprehensive income (OCI). OCI includes fair value adjustments to cash flow hedges, actuarial gains or losses and prior service costs related to pension and postretirement benefit plans.
For additional information regarding comprehensive income see Note 14.
EARNINGS PER SHARE (EPS)
We report two earnings per share numbers, basic and diluted. These are computed by dividing net earnings by the weighted-average common shares outstanding (basic EPS) or weighted-average common shares outstanding assuming dilution (diluted EPS), as set forth below:
in thousands |
2013 | 2012 | 2011 | |||||
Weighted-average common shares outstanding |
130,272 | 129,745 | 129,381 | |||||
Dilutive effect of |
||||||||
Stock options/SOSARs |
461 | 0 | 0 | |||||
Other stock compensation plans |
734 | 0 | 0 | |||||
Weighted-average common shares outstanding, |
||||||||
assuming dilution |
131,467 | 129,745 | 129,381 |
All dilutive common stock equivalents are reflected in our earnings per share calculations. Antidilutive common stock equivalents are not included in our earnings per share calculations. In periods of loss, shares that otherwise would have been included in our diluted weighted-average common shares outstanding computation are excluded. These excluded shares for the years ended December 31 are as follows: 2012 — 617,000 and 2011 — 304,000.
The number of antidilutive common stock equivalents for which the exercise price exceeds the weighted-average market price for the years ended December 31 is as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Antidilutive common stock equivalents |
2,895 | 4,762 | 5,845 |
USE OF ESTIMATES IN THE PREPARATION OF FINANCIAL STATEMENTS
The preparation of these financial statements in conformity with accounting principles generally accepted in the United States of America requires us to make estimates and judgments that affect reported amounts of assets, liabilities, revenues and expenses, and the related disclosures of contingent assets and contingent liabilities at the date of the financial statements. We evaluate these estimates and judgments on an ongoing basis and base our estimates on historical experience, current conditions and various other assumptions that are believed to be reasonable under the circumstances. The results of these estimates form the basis for our judgments about the carrying values of assets and liabilities as well as identifying and assessing the accounting treatment with respect to commitments and contingencies. Actual results may differ materially from these estimates.
RECLASSIFICATIONS
Certain items previously reported in specific financial statement captions have been reclassified to conform with the 2013 presentation.
NEW ACCOUNTING STANDARDS
ACCOUNTING STANDARDS RECENTLY ADOPTED
2013 — NEW DISCLOSURE REQUIREMENT ON OFFSETTING ASSETS AND LIABILITIES As of and for the interim period ended March 31, 2013, we adopted Accounting Standards Update (ASU) No. 2011-11, “Disclosures About Offsetting Assets and Liabilities.” This ASU created new disclosure requirements about the nature of an entity’s rights of offset and related arrangements associated with its financial and derivative instruments. The scope of instruments covered under this ASU was further clarified in the January 2013 issuance of ASU 2013-01, “Balance Sheet (Topic 210): Clarifying the Scope of Disclosures about Offsetting Assets and Liabilities.” These new disclosures were designed to facilitate comparisons between financial statements prepared under U.S. GAAP and those prepared under International Financial Reporting Standards (IFRS). Our adoption of this standard had no material impact on our financial position, results of operations or liquidity.
2013 — AMENDMENTS ON INDEFINITE-LIVED INTANGIBLE ASSET IMPAIRMENT TESTING As of and for the interim period ended March 31, 2013, we adopted ASU No. 2012-02, “Testing Indefinite-Lived Intangible Assets for Impairment.” This ASU amended the impairment testing guidance in Accounting Standards Codification (ASC) 350-30, “General Intangibles Other Than Goodwill.” Under the amended guidance, an entity has the option of performing a qualitative assessment when testing an indefinite-lived intangible asset for impairment. Further testing would be required only if, on the basis of the qualitative factors, an entity determines that the fair value of the intangible asset is more likely than not (a likelihood of more than 50%) less than the carrying amount. Additionally, this ASU revised the examples of events and circumstances that an entity should consider when determining if an interim impairment test is required. Our adoption of this standard had no material impact on our financial position, results of operations or liquidity.
2013/2012 — PRESENTATION OF OTHER COMPREHENSIVE INCOME As of the annual period ended December 31, 2011, we adopted ASU No. 2011-05, "Presentation of Comprehensive Income." This standard eliminated the option to present components of other comprehensive income (OCI) as part of the statement of equity. The amendments in this standard required that all nonowner changes in equity be presented either in a single continuous statement of comprehensive income or in two separate but consecutive statements. In December 2011, the Financial Accounting Standards Board (FASB) issued ASU No. 2011-12, “Deferral of the Effective Date for Amendments to the Presentation of Reclassifications of Items Out of Accumulated Other Comprehensive Income in ASU No. 2011-05.” ASU No. 2011-12 indefinitely deferred the requirement in ASU No. 2011-05 to present reclassification adjustments out of accumulated other comprehensive income by component in the Consolidated Statement of Comprehensive Income. In February 2013, the FASB issued ASU No. 2013-02, “Reporting of Amounts Reclassified Out of Accumulated Other Comprehensive Income.” ASU 2013-02 finalized the requirements of ASU 2011-05 that ASU 2011-12 deferred, clarifying how to report the effect of significant reclassifications out of accumulated other comprehensive income. Our accompanying Consolidated Statements of Comprehensive Income conform to the presentation requirements of these standards.
ACCOUNTING STANDARDS PENDING ADOPTION
GUIDANCE ON FINANCIAL STATEMENT PRESENTATION OF UNRECOGNIZED TAX BENEFIT In July 2013, the FASB issued ASU 2013-11, "Presentation of an Unrecognized Tax Benefit When a Net Operating Loss Carryforward, a Similar Tax Loss, or a Tax Credit Carryforward Exists" which provides explicit presentation guidelines. Under this ASU, an unrecognized tax benefit, or portion thereof, should be presented in the financial statements as a reduction to a deferred tax asset for a net operating loss carryforward, a similar tax loss, or a tax credit carryforward except when specific conditions are met as outlined in the ASU. When these specific conditions are met, the unrecognized tax benefit should be presented in the financial statements as a liability and should not be combined with deferred tax assets. This ASU is effective for fiscal years, and interim periods within those years, beginning after December 15, 2013, and should be applied prospectively to all unrecognized tax benefits that exist at the effective date. Both early adoption and retrospective application are permitted. We will adopt this standard as of and for the interim period ending March 31, 2014. We do not expect the adoption of this standard to have a material impact on our consolidated financial statements.
GUIDANCE ON THE LIQUIDATION BASIS OF ACCOUNTING In April 2013, the FASB issued ASU 2013-07, “Liquidation Basis of Accounting” which provides guidance on when and how to apply the liquidation basis of accounting and on what to disclose. This ASU is effective for fiscal years beginning after December 15, 2013, with early adoption permitted, and should be applied prospectively from the date liquidation is imminent. We do not expect the adoption of this standard to have a material impact on our consolidated financial statements.
GUIDANCE FOR OBLIGATIONS RESULTING FROM JOINT AND SEVERAL LIABILITY ARRANGEMENTS In February 2013, the FASB issued ASU 2013-04, "Obligations Resulting from Joint and Several Liability Arrangements for Which the Total Amount of the Obligation Is Fixed at the Reporting Date" which provides guidance for the recognition, measurement and disclosure of such obligations that are within the scope of the ASU. Obligations within the scope of this ASU include debt arrangements, other contractual obligations and settled litigation and judicial rulings. Under this ASU, an entity (1) recognizes such obligations at the inception of the arrangement, (2) measures such obligations as the sum of (a) the amount the reporting entity agreed to pay on the basis of its arrangement among its co-obligors and (b) any additional amount the reporting entity expects to pay on behalf of its co-obligors and (3) discloses the nature and amount of such obligations as well as other information about those obligations. This ASU is effective for all prior periods in fiscal years beginning on or after December 15, 2013, with retrospective application required. We will adopt this standard as of and for the interim period ending March 31, 2014. We do not expect the adoption of this standard to have a material impact on our consolidated financial statements.
TANGIBLE PROPERTY REGULATIONS In September 2013, the Internal Revenue Service issued final tangible property regulations. These regulations apply to amounts paid to acquire, produce or improve tangible property, as well as dispose of such property and are effective for tax years beginning on or after January 1, 2014. We have considered the effect of these tax law changes to our deferred tax assets and liabilities and do not expect their implementation to have a material impact on our consolidated financial statements.
|
NOTE 2: DISCONTINUED OPERATIONS
In 2005, we sold substantially all the assets of our Chemicals business to Basic Chemicals, a subsidiary of Occidental Chemical Corporation. In addition to the initial cash proceeds, Basic Chemicals was required to make payments under two earn-out agreements subject to certain conditions. During 2007, we received the final payment under the ECU (electrochemical unit) earn-out, bringing cumulative cash receipts to its $150,000,000 cap.
Proceeds under the second earn-out agreement are based on the performance of the hydrochlorocarbon product HCC-240fa (commonly referred to as 5CP) from the closing of the transaction through December 31, 2012 (5CP earn-out). The primary determinant of the value for this earn-out is the level of growth in 5CP sales volume.
During 2013, we received the final payment under the 5CP earn-out of $13,031,000 related to performance during 2012. During 2012 and 2011, we received payments of $11,369,000 and $12,284,000, respectively, under the 5CP earn-out related to the respective years 2011 and 2010. Through December 31, 2013, we have received a total of $79,391,000 under the 5CP earn-out, a total of $46,290,000 in excess of the receivable recorded on the date of disposition.
We were liable for a cash transaction bonus payable annually (2009 – 2013) to certain former key Chemicals employees based on the prior year’s 5CP earn-out results. Payments for the transaction bonus were $1,303,000 in 2013, $1,137,000 in 2012 and $1,228,000 in 2011. We have paid a total of $5,071,000 of these transaction bonuses through December 31, 2013.
The financial results of the Chemicals business are classified as discontinued operations in the accompanying Consolidated Statements of Comprehensive Income for all periods presented. There were no net sales or revenues from discontinued operations for the years presented. Results from discontinued operations are as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Discontinued Operations |
||||||||
Pretax loss |
$ (5,744) |
$ (8,017) |
$ (3,669) |
|||||
Gain on disposal, net of transaction bonus |
11,728 | 10,232 | 11,056 | |||||
Income tax provision |
(2,358) | (882) | (2,910) | |||||
Earnings on discontinued operations, |
||||||||
net of income taxes |
$ 3,626 |
$ 1,333 |
$ 4,477 |
The 2013 and 2012 pretax losses from discontinued operations of $5,744,000 and $8,017,000 were due primarily to general and product liability costs, including legal defense costs, and environmental remediation costs associated with our former Chemicals business. The 2011 pretax loss from discontinued operations of $3,669,000 includes a $7,575,000 pretax gain recognized on recovery from an insurer in lawsuits involving perchloroethylene (perc). This gain was offset by general and product liability costs, including legal defense costs, and environmental remediation costs.
|
NOTE 3: INVENTORIES
Inventories at December 31 are as follows:
in thousands |
2013 | 2012 | |||||
Inventories |
|||||||
Finished products 1 |
$ 270,603 |
$ 262,886 |
|||||
Raw materials |
29,996 | 27,758 | |||||
Products in process |
6,613 | 5,963 | |||||
Operating supplies and other |
37,394 | 38,415 | |||||
Total |
$ 344,606 |
$ 335,022 |
1 |
Includes inventories encumbered by the purchaser's percentage of volumetric production payments (see Note 1, Deferred Revenue), as follows: December 31, 2013 — $4,492 thousand and December 31, 2012 — $8,726 thousand. |
In addition to the inventory balances presented above, as of December 31, 2013 and December 31, 2012, we have $27,331,000 and $35,477,000, respectively, of inventory classified as long-term assets (Other noncurrent assets) as we do not expect to sell the inventory within one year. Inventories valued under the LIFO method total $268,674,000 at December 31, 2013 and $267,591,000 at December 31, 2012. During 2013, 2012 and 2011, inventory reductions resulted in liquidations of LIFO inventory layers carried at lower costs prevailing in prior years as compared to current-year costs. The effect of the LIFO liquidation on 2013 results was to decrease cost of goods sold by $1,310,000 and increase net earnings by $802,000.The effect of the LIFO liquidation on 2012 results was to decrease cost of goods sold by $1,124,000 and increase net earnings by $688,000.The effect of the LIFO liquidation on 2011 results was to decrease cost of goods sold by $1,288,000 and increase net earnings by $776,000.
Estimated current cost exceeded LIFO cost at December 31, 2013 and 2012 by $184,409,000 and $150,654,000, respectively. We use the LIFO method of valuation for most of our inventories as it results in a better matching of costs with revenues. We provide supplemental income disclosures to facilitate comparisons with companies not on LIFO. The supplemental income calculation is derived by tax-effecting the change in the LIFO reserve for the periods presented. If all inventories valued at LIFO cost had been valued under the methods (substantially average cost) used prior to the adoption of the LIFO method, the approximate effect on net earnings would have been an increase of $20,812,000 in 2013, an increase of $5,990,000 in 2012 and an increase of $10,050,000 in 2011.
|
NOTE 4: PROPERTY, PLANT & EQUIPMENT
Balances of major classes of assets and allowances for depreciation, depletion and amortization at December 31 are as follows:
in thousands |
2013 | 2012 | |||||
Property, Plant & Equipment |
|||||||
Land and land improvements |
$ 2,295,087 |
$ 2,120,999 |
|||||
Buildings |
149,982 | 149,575 | |||||
Machinery and equipment |
4,248,100 | 4,195,165 | |||||
Leaseholds |
11,692 | 10,546 | |||||
Deferred asset retirement costs |
151,973 | 129,397 | |||||
Construction in progress |
76,768 | 60,935 | |||||
Total, gross |
$ 6,933,602 |
$ 6,666,617 |
|||||
Less allowances for depreciation, depletion |
|||||||
and amortization |
3,621,585 | 3,507,432 | |||||
Total, net |
$ 3,312,017 |
$ 3,159,185 |
Capitalized interest costs with respect to qualifying construction projects and total interest costs incurred before recognition of the capitalized amount for the years ended December 31 are as follows:
in thousands |
2013 | 2012 | 2011 | |||||||
Capitalized interest cost |
$ 1,089 |
$ 2,716 |
$ 2,675 |
|||||||
Total interest cost incurred before recognition |
||||||||||
of the capitalized amount |
203,677 | 215,783 | 223,303 |
|
NOTE 5: DERIVATIVE INSTRUMENTS
During the normal course of operations, we are exposed to market risks including fluctuations in interest rates, foreign currency exchange rates and commodity pricing. From time to time, and consistent with our risk management policies, we use derivative instruments to hedge against these market risks. We do not utilize derivative instruments for trading or other speculative purposes.
The accounting for gains and losses that result from changes in the fair value of derivative instruments depends on whether the derivatives have been designated and qualify as hedging instruments and the type of hedging relationship. The interest rate swap agreements described below were designated as either cash flow hedges or fair value hedges. The changes in fair value of our interest rate swap cash flow hedges are recorded in accumulated other comprehensive income (AOCI) and are reclassified into interest expense in the same period the hedged items affect earnings. The changes in fair value of our interest rate swap fair value hedges are recorded as interest expense consistent with the change in the fair value of the hedged items attributable to the risk being hedged.
CASH FLOW HEDGES
We have used interest rate swap agreements designated as cash flow hedges to minimize the variability in cash flows of liabilities or forecasted transactions caused by fluctuations in interest rates. During 2007, we entered into fifteen forward starting interest rate swap agreements for a total stated amount of $1,500,000,000. Upon the 2007 and 2008 issuances of the related fixed-rate debt, we terminated and settled these forward starting swaps for cash payments of $89,777,000. Amounts in AOCI are being amortized to interest expense over the term of the related debt. This amortization was reflected in the accompanying Consolidated Statements of Comprehensive Income for the years ended December 31 are as follows:
in thousands |
Location on Statement |
2013 | 2012 | 2011 | ||||||||
Cash Flow Hedges |
||||||||||||
Loss reclassified from AOCI |
||||||||||||
(effective portion) |
Interest expense |
$ (5,077) |
$ (6,314) |
$ (11,657) |
For the 12-month period ending December 31, 2014, we estimate that $4,827,000 of the pretax loss in AOCI will be reclassified to earnings.
FAIR VALUE HEDGES
We have used interest rate swap agreements designated as fair value hedges to minimize exposure to changes in the fair value of fixed-rate debt that results from fluctuations in the benchmark interest rates for such debt. In June 2011, we issued $500,000,000 of 6.50% fixed-rate notes due in 2016. Concurrently, we entered into interest rate swap agreements in the stated amount of $500,000,000. Under these agreements, we paid 6-month LIBOR plus a spread of 4.05% and received a fixed interest rate of 6.50%. Additionally, in June 2011, we entered into interest rate swap agreements on our $150,000,000 of 10.125% fixed-rate notes due in 2015. Under these agreements, we paid 6-month LIBOR plus a spread of 8.03% and received a fixed interest rate of 10.125%. In August 2011, we terminated and settled these interest rate swap agreements for $25,382,000 of cash proceeds. The $23,387,000 forward component of the settlement (cash proceeds less $1,995,000 of accrued interest) was added to the carrying value of the related debt and is being amortized as a reduction to interest expense over the remaining lives of the related debt using the effective interest method. This amortization was reflected in the accompanying Consolidated Statements of Comprehensive Income as follows:
in thousands |
2013 | 2012 | 2011 | |||||||||
Deferred Gain on Settlement |
||||||||||||
Amortized to earnings as a reduction to interest expense |
$ 4,334 |
$ 4,052 |
$ 1,291 |
|
NOTE 6: DEBT
Debt at December 31 is summarized as follows:
in thousands |
2013 | 2012 | ||||||
Long-term Debt |
||||||||
6.30% notes due 2013 1 |
$ 0 |
$ 140,413 |
||||||
10.125% notes due 2015 2 |
151,897 | 152,718 | ||||||
6.50% notes due 2016 3 |
511,627 | 515,060 | ||||||
6.40% notes due 2017 4 |
349,907 | 349,888 | ||||||
7.00% notes due 2018 5 |
399,772 | 399,731 | ||||||
10.375% notes due 2018 6 |
248,843 | 248,676 | ||||||
7.50% notes due 2021 7 |
600,000 | 600,000 | ||||||
7.15% notes due 2037 8 |
239,561 | 239,553 | ||||||
Medium-term notes |
6,000 | 16,000 | ||||||
Industrial revenue bond |
14,000 | 14,000 | ||||||
Other notes |
806 | 964 | ||||||
Total long-term debt including current maturities |
$ 2,522,413 |
$ 2,677,003 |
||||||
Less current maturities |
170 | 150,602 | ||||||
Total long-term debt |
$ 2,522,243 |
$ 2,526,401 |
||||||
Estimated fair value of long-term debt |
$ 2,820,399 |
$ 2,766,835 |
1 |
Includes decreases for unamortized discounts, as follows: December 31, 2012 — $30 thousand. |
2 |
Includes an increase for the unamortized portion of the deferred gain realized upon the August 2011 settlement of interest rate swaps, as follows: December 31, 2013 — $2,082 thousand and December 31, 2012 — $2,983 thousand. Additionally, includes decreases for unamortized discounts as follows: December 31, 2013 — $185 thousand and December 31, 2012 — $265 thousand. The effective interest rate for these notes is 9.59%. |
3 |
Includes an increase for the unamortized portion of the deferred gain realized upon the August 2011 settlement of interest rate swaps, as follows: December 31, 2013 — $11,627 thousand and December 31, 2012 — $15,060 thousand. The effective interest rate for these notes is 6.02%. |
4 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $93 thousand and December 31, 2012 — $112 thousand. The effective interest rate for these notes is 7.41%. |
5 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $228 thousand and December 31, 2012 — $269 thousand. The effective interest rate for these notes is 7.87%. |
6 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $1,157 thousand and December 31, 2012 — $1,324 thousand. The effective interest rate for these notes is 10.62%. |
7 |
The effective interest rate for these notes is 7.75%. |
8 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $627 thousand and December 31, 2012 — $635 thousand. The effective interest rate for these notes is 8.05%. |
Our long-term debt is presented in the table above net of unamortized discounts from par and unamortized deferred gains realized upon settlement of interest rate swaps. Discounts, deferred gains and debt issuance costs are being amortized using the effective interest method over the respective terms of the notes.
The estimated fair value of long-term debt presented in the table above was determined by averaging the asking price quotes for the notes. The fair value estimates were based on Level 2 information (as defined in Note 1, caption Fair Value Measurements) available to us as of the respective balance sheet dates. Although we are not aware of any factors that would significantly affect the estimated fair value amounts, such amounts have not been comprehensively revalued since those dates.
Scheduled debt payments during 2013 included $10,000,000 in January to retire the 8.70% medium-term note and $140,444,000 in June to retire the 6.30% notes. Scheduled debt payments during 2012 included $134,557,000 in November to retire the remaining portion of the 5.60% notes.
In December 2011, we entered into a $600,000,000 bank line of credit expiring on December 15, 2016. In March 2013, we proactively amended this line of credit to reduce its capacity to $500,000,000 and extend its term to March 12, 2018. The line of credit is secured by certain domestic accounts receivable and inventory. Borrowing capacity fluctuates with the level of eligible accounts receivable and inventory and may be less than $500,000,000 at any point in time. As of December 31, 2013, our available borrowing capacity was $382,588,000 (net of the $53,393,000 backing for standby letters of credit).
Borrowings under the line of credit bear interest at a rate determined at the time of borrowing equal to the lower of LIBOR plus a margin ranging from 1.50% to 2.00% based on the level of utilization, or an alternative rate derived from the lender’s prime rate. Borrowings on our line of credit are classified as short-term due to our intent to repay within twelve months. As of December 31, 2013, the applicable margin for LIBOR based borrowing was 1.75%.
In June 2011, we issued $1,100,000,000 of long-term notes in two series, as follows: $500,000,000 of 6.50% notes due in 2016 and $600,000,000 of 7.50% notes due in 2021. These notes were issued principally to:
§ |
repay and terminate our $450,000,000 floating-rate term loan due in 2015 |
§ |
fund the purchase through a tender offer of $165,443,000 of our outstanding 5.60% notes due in 2012 and $109,556,000 of our outstanding 6.30% notes due in 2013 |
§ |
repay $275,000,000 outstanding under our revolving credit facility, and |
§ |
for general corporate purposes |
The terminated $450,000,000 floating-rate term loan due in 2015 was established in July 2010 in order to repay the $100,000,000 outstanding balance of our floating-rate term loan due in 2011 and all outstanding commercial paper. Unamortized deferred financing costs of $2,423,000 were recognized in June 2011 as a component of interest expense upon the termination of this floating-rate term loan.
The June 2011 purchases of the 5.60% and 6.30% notes cost $294,533,000, including a $19,534,000 premium above the $274,999,000 face value of the notes. This premium primarily reflects the trading price of the notes at the time of purchase relative to par value. Additionally, $4,711,000 of expense associated with a proportional amount of unamortized discounts, deferred financing costs and amounts accumulated in OCI was recognized in 2011 upon the partial termination of the notes. The combined expense of $24,245,000 was recognized as a component of interest expense for the year 2011.
In February 2009, we issued $400,000,000 of long-term notes in two related series, as follows: $150,000,000 of 10.125% notes due in 2015 and $250,000,000 of 10.375% notes due in 2018. These notes were issued principally to repay borrowings outstanding under our short- and long-term debt obligations.
The 2008 and 2007 debt issuances described below relate primarily to funding the November 2007 acquisition of Florida Rock and replaced a portion of the short-term borrowings we incurred to initially fund the cash portion of the acquisition.
In June 2008 we issued $650,000,000 of long-term notes in two series, as follows: $250,000,000 of 6.30% notes due in 2013 and $400,000,000 of 7.00% notes due in 2018. The 6.30% notes due in 2013 were partially terminated in June 2011 with a tender offer (as described above) and the remaining $140,444,000 paid in June 2013 as scheduled.
In December 2007, we issued $1,225,000,000 of long-term notes in four series, as follows: $325,000,000 of floating-rate notes due in 2010, $300,000,000 of 5.60% notes due in 2012, $350,000,000 of 6.40% notes due in 2017 and $250,000,000 of 7.15% notes due in 2037. The floating-rate notes were paid in December 2010 as scheduled. The 5.60% notes due in 2012 were partially terminated in June 2011 with a tender offer (as described above) and the remaining $134,557,000 paid in November 2012 as scheduled.
During 1991, we issued $81,000,000 of medium-term notes ranging in maturity from 3 to 30 years, with interest rates from 7.59% to 8.85%. The $6,000,000 in medium-term notes outstanding as of December 31, 2013 has a weighted-average maturity of 7.7 years with a weighted-average interest rate of 8.88%.
The industrial revenue bond was assumed in November 2007 with the acquisition of Florida Rock. This variable-rate
tax-exempt bond matures in November 2022 and is backed by a standby letter of credit.
Other notes of $806,000 as of December 31, 2013 were issued at various times to acquire land or businesses or were assumed in business acquisitions.
The total scheduled (principal and interest) debt payments, excluding draws, if any, on the line of credit, for the five years subsequent to December 31, 2013 are as follows:
in thousands |
Total |
Principal |
Interest |
|||||||
Debt Payments (excluding the line of credit) |
||||||||||
2014 |
$ 187,010 |
$ 170 |
$ 186,840 |
|||||||
2015 |
336,981 | 150,137 | 186,844 | |||||||
2016 |
671,779 | 500,130 | 171,649 | |||||||
2017 |
489,279 | 350,138 | 139,141 | |||||||
2018 |
752,754 | 650,022 | 102,732 |
In January 2014, we initiated a tender offer to purchase $500,000,000 of outstanding debt as described in Note 21.
The line of credit contains limitations on liens, indebtedness, guarantees, acquisitions and divestitures, and certain restricted payments. Restricted payments include dividends to our shareholders. There is no dollar limit or percent of retained earnings limit on restricted payments. However, we must have cash and borrowing capacity, after the restricted payment is made, of at least $150,000,000 (or $105,000,000 if our fixed charge coverage ratio is above 1.00:1.00). The minimum fixed charge coverage ratio is applicable only if usage exceeds 90% of the lesser of $500,000,000 and the borrowing capacity derived from the sum of eligible accounts receivable and inventory.
|
NOTE 7: OPERATING LEASES
Rental expense from continuing operations under nonmineral operating leases for the years ended December 31, exclusive of rental payments made under leases of one month or less, is summarized as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Operating Leases |
||||||||
Minimum rentals |
$ 40,151 |
$ 36,951 |
$ 34,701 |
|||||
Contingent rentals (based principally on usage) |
44,111 | 32,705 | 29,882 | |||||
Total |
$ 84,262 |
$ 69,656 |
$ 64,583 |
Future minimum operating lease payments under all leases with initial or remaining noncancelable lease terms in excess of one year, exclusive of mineral leases, as of December 31, 2013 are payable as follows:
in thousands |
||
Future Minimum Operating Lease Payments |
||
2014 |
$ 28,539 |
|
2015 |
26,903 | |
2016 |
25,106 | |
2017 |
22,055 | |
2018 |
20,129 | |
Thereafter |
133,091 | |
Total |
$ 255,823 |
Lease agreements frequently include renewal options and require that we pay for utilities, taxes, insurance and maintenance expense. Options to purchase are also included in some lease agreements.
|
NOTE 8: ACCRUED ENVIRONMENTAL REMEDIATION COSTS
Our Consolidated Balance Sheets as of December 31 include accrued environmental remediation costs (primarily measured on an undiscounted basis) as follows:
in thousands |
2013 | 2012 | |||
Accrued Environmental Remediation Costs |
|||||
Continuing operations |
$ 5,505 |
$ 5,666 |
|||
Retained from former Chemicals business |
5,178 | 5,792 | |||
Total |
$ 10,683 |
$ 11,458 |
The long-term portion of the accruals noted above is included in other noncurrent liabilities in the accompanying Consolidated Balance Sheets and amounted to $7,134,000 at December 31, 2013 and $7,299,000 at December 31, 2012. The short-term portion of these accruals is included in other accrued liabilities in the accompanying Consolidated Balance Sheets.
The accrued environmental remediation costs in continuing operations relate primarily to the former Florida Rock, Tarmac, and CalMat facilities acquired in 2007, 2000 and 1999, respectively. The balances noted above for Chemicals relate to retained environmental remediation costs from the 2003 sale of the Performance Chemicals business and the 2005 sale of the Chloralkali business.
|
NOTE 9: INCOME TAXES
The components of earnings (loss) from continuing operations before income taxes are as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Earnings (Loss) from Continuing |
||||||||
Operations before Income Taxes |
||||||||
Domestic |
$ (34,239) |
$ (134,929) |
$ (169,758) |
|||||
Foreign |
30,536 | 14,511 | 16,020 | |||||
Total |
$ (3,703) |
$ (120,418) |
$ (153,738) |
Provision for (benefit from) income taxes from continuing operations consists of the following:
in thousands |
2013 | 2012 | 2011 | |||||
Provision for (Benefit from) Income Taxes |
||||||||
from Continuing Operations |
||||||||
Current |
||||||||
Federal |
$ (3,691) |
$ (5,631) |
$ 4,424 |
|||||
State and local |
7,941 | 5,271 | 5,482 | |||||
Foreign |
5,423 | 2,273 | 4,412 | |||||
Total |
$ 9,673 |
$ 1,913 |
$ 14,318 |
|||||
Deferred |
||||||||
Federal |
$ (20,581) |
$ (58,497) |
$ (76,558) |
|||||
State and local |
(13,542) | (8,464) | (15,397) | |||||
Foreign |
(9) | (1,444) | (846) | |||||
Total |
$ (34,132) |
$ (68,405) |
$ (92,801) |
|||||
Total benefit |
$ (24,459) |
$ (66,492) |
$ (78,483) |
The benefit from income taxes differs from the amount computed by applying the federal statutory income tax rate to losses from continuing operations before income taxes. The sources and tax effects of the differences are as follows:
dollars in thousands |
2013 | 2012 | 2011 | ||||||||
Income tax benefit at the |
|||||||||||
federal statutory tax rate of 35% |
$ (1,296) |
35.0% |
$ (42,146) |
35.0% |
$ (53,809) |
35.0% | |||||
Provision for (Benefit from) |
|||||||||||
Income Tax Differences |
|||||||||||
Statutory depletion |
(20,875) | 563.7% | (19,608) | 16.3% | (18,931) | 12.3% | |||||
State and local income taxes, net of federal |
|||||||||||
income tax benefit |
(3,641) | 98.3% | (2,076) | 1.7% | (6,445) | 4.2% | |||||
Fair market value over tax basis of |
|||||||||||
charitable contributions |
0 | 0.0% | (2,007) | 1.7% | 0 | 0.0% | |||||
Undistributed foreign earnings |
0 | 0.0% | 0 | 0.0% | (2,553) | 1.7% | |||||
Prior year true-up adjustments |
1,883 |
-50.9% |
(657) | 0.5% | 3,115 |
-2.1% |
|||||
Other, net |
(530) | 14.4% | 2 | 0.0% | 140 |
-0.1% |
|||||
Total income tax benefit/Effective tax rate |
$ (24,459) |
660.5% |
$ (66,492) |
55.2% |
$ (78,483) |
51.0% |
Deferred taxes on the balance sheet result from temporary differences between the amount of assets and liabilities recognized for financial reporting and tax purposes. The components of the net deferred income tax liability at December 31 are as follows:
in thousands |
2013 | 2012 | |||
Deferred Tax Assets Related to |
|||||
Pensions |
$ 24,185 |
$ 84,869 |
|||
Other postretirement benefits |
35,752 | 44,030 | |||
Asset retirement obligations and |
|||||
environmental remediation accruals |
41,725 | 40,202 | |||
Accounts receivable, principally allowance |
|||||
for doubtful accounts |
1,279 | 1,910 | |||
Deferred compensation, vacation pay |
|||||
and incentives |
108,147 | 102,048 | |||
Interest rate swaps |
17,371 | 19,585 | |||
Self-insurance reserves |
18,338 | 18,165 | |||
Inventory |
8,866 | 8,011 | |||
Federal net operating loss carryforwards |
65,420 | 57,679 | |||
State net operating loss carryforwards |
53,946 | 45,929 | |||
Valuation allowance on state net operating |
|||||
loss carryforwards |
(46,280) | (38,837) | |||
Foreign tax credit carryforwards |
22,410 | 22,409 | |||
Alternative minimum tax credit carryforwards |
16,489 | 15,711 | |||
Charitable contribution carryforwards |
10,814 | 9,953 | |||
Other |
14,775 | 20,561 | |||
Total deferred tax assets |
$ 393,237 |
$ 452,225 |
|||
Deferred Tax Liabilities Related to |
|||||
Fixed assets |
$ 725,162 |
$ 754,697 |
|||
Intangible assets |
304,972 | 295,429 | |||
Other |
23,755 | 18,770 | |||
Total deferred tax liabilities |
$ 1,053,889 |
$ 1,068,896 |
|||
Net deferred tax liability |
$ 660,652 |
$ 616,671 |
The above amounts are reflected in the accompanying Consolidated Balance Sheets as of December 31 as follows:
in thousands |
2013 | 2012 | |||
Deferred Income Taxes |
|||||
Current assets |
$ (40,423) |
$ (40,696) |
|||
Noncurrent liabilities |
701,075 | 657,367 | |||
Net deferred tax liability |
$ 660,652 |
$ 616,671 |
On an annual basis, we perform a comprehensive analysis of all forms of positive and negative evidence to determine whether realizability of our deferred tax assets is more likely than not. During each interim period, we update our annual analysis for significant changes in the positive and negative evidence.
As of December 31, 2013, income tax receivables of $1,073,000 are included in accounts and notes receivable in the accompanying Consolidated Balance Sheet. These receivables relate to prior year state overpayments that we have requested to be refunded. There were similar receivables of $1,500,000 as of December 31, 2012.
Unrecognized tax benefits are discussed in our accounting policy for income taxes (see Note 1, caption Income Taxes). Changes in unrecognized tax benefits for the years ended December 31, are as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Unrecognized tax benefits as of January 1 |
$ 13,550 |
$ 13,488 |
$ 28,075 |
|||||
Increases for tax positions related to |
||||||||
Prior years |
28 | 0 | 389 | |||||
Current year |
845 | 1,356 | 913 | |||||
Decreases for tax positions related to |
||||||||
Prior years |
(86) | (43) | (411) | |||||
Settlements with taxing authorities |
(136) | (1,456) | (15,402) | |||||
Expiration of applicable statute of limitations |
(2,046) | 205 | (76) | |||||
Unrecognized tax benefits as of December 31 |
$ 12,155 |
$ 13,550 |
$ 13,488 |
We classify interest and penalties recognized on the liability for unrecognized tax benefits as income tax expense. Interest and penalties recognized as income tax expense (benefit) were $(788,000) in 2013, $218,000 in 2012 and $492,000 in 2011. The balance of accrued interest and penalties included in our liability for unrecognized tax benefits as of December 31 was $2,032,000 in 2013, $2,820,000 in 2012 and $2,602,000 in 2011.
Our unrecognized tax benefits at December 31 in the table above include $7,910,000 in 2013, $9,170,000 in 2012 and $9,205,000 in 2011 that would affect the effective tax rate if recognized.
We are routinely examined by various taxing authorities. By mutual agreement between Vulcan and the IRS, we have extended the statutes of limitations for the examinations of our 2008, 2009 and 2010 federal income tax returns to December 31, 2014. We anticipate no single tax position generating a significant increase or decrease in our liability for unrecognized tax benefits within 12 months of this reporting date.
We file income tax returns in U.S. federal, various state and foreign jurisdictions. Generally, we are not subject to significant changes in income taxes by any taxing jurisdiction for the years prior to 2008.
As of December 31, 2011, we did not recognize deferred income taxes on $56,000,000 of accumulated undistributed earnings from one of our foreign subsidiaries. At that time, we considered such earnings to be indefinitely reinvested. If we were to distribute these earnings in the form of dividends, the distribution would be subject to U.S. income taxes resulting in $19,600,000 of previously unrecognized deferred income taxes. On January 1, 2012, we removed our indefinite reinvestment assertion on future earnings of this foreign subsidiary and began to record deferred income taxes on those earnings.
|
NOTE 10: BENEFIT PLANS
PENSION PLANS
We sponsor three funded, noncontributory defined benefit pension plans. These plans cover substantially all employees hired prior to July 15, 2007, other than those covered by union-administered plans. Normal retirement age is 65, but the plans contain provisions for earlier retirement. Benefits for the Salaried Plan are generally based on salaries or wages and years of service; the Construction Materials Hourly Plan and the Chemicals Hourly Plan provide benefits equal to a flat dollar amount for each year of service. Effective July 15, 2007, we amended our defined benefit pension plans and our then existing defined contribution 401(k) plans to no longer accept new participants. In December 2013, we amended our defined benefit plans so that future service accruals for salaried pension participants would cease effective December 31, 2013. This amendment included a special transition provision which will allow covered compensation through December 31, 2015 to be considered in the participants’ benefit calculations. The amendment resulted in a curtailment and remeasurement of the salaried and nonqualified pension plans as of May 31, 2013 that reduced our 2013 pension expense by approximately $7,600,000 (net of the one-time curtailment loss noted below) of which $800,000 relates to discontinued operations.
In addition to these qualified plans, we sponsor three unfunded, nonqualified pension plans. The projected benefit obligation presented in the table below includes $93,600,000 and $92,322,000, respectively, related to these plans for 2013 and 2012.
The following table sets forth the combined funded status of the plans and their reconciliation with the related amounts recognized in our consolidated financial statements at December 31:
in thousands |
2013 | 2012 | |||||
Change in Benefit Obligation |
|||||||
Projected benefit obligation at beginning of year |
$ 991,338 |
$ 867,374 |
|||||
Service cost |
21,904 | 22,349 | |||||
Interest cost |
40,995 | 43,194 | |||||
Plan amendments 1, 2 |
(39,443) | 1,286 | |||||
Actuarial (gain) loss |
(61,548) | 96,222 | |||||
Benefits paid |
(41,546) | (39,087) | |||||
Projected benefit obligation at end of year |
$ 911,700 |
$ 991,338 |
|||||
Change in Fair Value of Plan Assets |
|||||||
Fair value of assets at beginning of year |
$ 683,091 |
$ 636,648 |
|||||
Actual return on plan assets |
110,224 | 81,021 | |||||
Employer contribution |
4,855 | 4,509 | |||||
Benefits paid |
(41,546) | (39,087) | |||||
Fair value of assets at end of year |
$ 756,624 |
$ 683,091 |
|||||
Funded status |
(155,076) | (308,247) | |||||
Net amount recognized |
$ (155,076) |
$ (308,247) |
|||||
Amounts Recognized in the Consolidated |
|||||||
Balance Sheets |
|||||||
Noncurrent assets |
$ 3,056 |
$ 0 |
|||||
Current liabilities |
(11,398) | (5,211) | |||||
Noncurrent liabilities |
(146,734) | (303,036) | |||||
Net amount recognized |
$ (155,076) |
$ (308,247) |
|||||
Amounts Recognized in Accumulated |
|||||||
Other Comprehensive Income |
|||||||
Net actuarial loss |
$ 142,173 |
$ 325,807 |
|||||
Prior service cost (credit) |
(168) | 1,609 | |||||
Total amount recognized |
$ 142,005 |
$ 327,416 |
1 |
The 2013 amendment eliminated future accruals for salaried pension participants effective December 31, 2013. |
2 |
The 2012 amendment to the salaried plan was necessary to maintain compliance with IRS nondiscrimination requirements. |
The accumulated benefit obligation (ABO) and the projected benefit obligation (PBO) exceeded plan assets for all of our defined benefit plans except the Chemicals Hourly Plan at December 31, 2013 and for all defined benefit plans at December 31, 2012. Assets in the Chemicals Hourly Plan of $91,803,000 exceeded its ABO by $3,919,000 and its PBO by $3,056,000 at December 31, 2013. The ABO for all of our defined benefit pension plans totaled $891,394,000 (unfunded, nonqualified plans of $89,289,000) at December 31, 2013 and $928,059,000 (unfunded, nonqualified plans of $88,643,000) at December 31, 2012.
The following table sets forth the components of net periodic benefit cost, amounts recognized in other comprehensive income and weighted-average assumptions of the plans at December 31:
dollars in thousands |
2013 | 2012 | 2011 | |||||||
Components of Net Periodic Pension |
||||||||||
Benefit Cost |
||||||||||
Service cost |
$ 21,904 |
$ 22,349 |
$ 20,762 |
|||||||
Interest cost |
40,995 | 43,194 | 42,383 | |||||||
Expected return on plan assets |
(47,425) | (48,780) | (49,480) | |||||||
Curtailment loss |
855 | 0 | 0 | |||||||
Amortization of prior service cost |
339 | 274 | 340 | |||||||
Amortization of actuarial loss |
20,429 | 19,526 | 11,670 | |||||||
Net periodic pension benefit cost |
$ 37,097 |
$ 36,563 |
$ 25,675 |
|||||||
Changes in Plan Assets and Benefit |
||||||||||
Obligations Recognized in Other |
||||||||||
Comprehensive Income |
||||||||||
Net actuarial loss (gain) |
$ (163,205) |
$ 63,981 |
$ 90,886 |
|||||||
Prior service cost (credit) |
(583) | 1,286 | 0 | |||||||
Reclassification of actuarial loss to net |
||||||||||
periodic pension benefit cost |
(20,429) | (19,526) | (11,670) | |||||||
Reclassification of prior service cost to net |
||||||||||
periodic pension benefit cost |
(1,194) | (274) | (340) | |||||||
Amount recognized in other comprehensive |
||||||||||
income |
$ (185,411) |
$ 45,467 |
$ 78,876 |
|||||||
Amount recognized in net periodic pension |
||||||||||
benefit cost and other comprehensive |
||||||||||
income |
$ (148,314) |
$ 82,030 |
$ 104,551 |
|||||||
Assumptions |
||||||||||
Weighted-average assumptions used to |
||||||||||
determine net periodic benefit cost for |
||||||||||
years ended December 31 |
||||||||||
Discount rate |
4.33% | 4.96% | 5.49% | |||||||
Expected return on plan assets |
7.50% | 8.00% | 8.00% | |||||||
Rate of compensation increase |
||||||||||
(for salary-related plans) |
3.50% | 3.50% | 3.50% | |||||||
Weighted-average assumptions used to |
||||||||||
determine benefit obligation at |
||||||||||
December 31 |
||||||||||
Discount rate |
4.91% | 4.19% | 4.96% | |||||||
Rate of compensation increase |
||||||||||
(for salary-related plans) |
3.50% | 3.50% | 3.50% |
The estimated net actuarial loss and prior service cost that will be amortized from accumulated other comprehensive income into net periodic pension benefit cost during 2014 are $9,983,000 and $187,000 respectively.
Assumptions regarding our expected return on plan assets are based primarily on judgments made by us and the Finance Committee of our Board. These judgments take into account the expectations of our pension plan consultants and actuaries and our investment advisors, and the opinions of market professionals. We base our expected return on long-term investment expectations. The expected return on plan assets used to determine 2013 pension benefit cost was 7.50%.
We establish our pension investment policy by evaluating asset/liability studies periodically performed by our consultants. These studies estimate trade-offs between expected returns on our investments and the variability in anticipated cash contributions to fund our pension liabilities. Our policy balances the variability in potential pension fund contributions to expected returns on our investments.
Our current strategy for implementing this policy is to invest in publicly traded equities and in publicly traded debt and private, nonliquid opportunities, such as venture capital, commodities, buyout funds and mezzanine debt. The target allocation ranges for plan assets are as follows: equity securities — 50% to 77%; debt securities — 15% to 27%; specialty investments — 10% to 20%; and cash reserves — 0% to 5%. Equity securities include domestic investments and foreign equities in the Europe, Australia and Far East (EAFE) and International Finance Corporation (IFC) Emerging Market Indices. Debt securities primarily include domestic debt instruments, while specialty investments include investments in venture capital, buyout funds, mezzanine debt, private partnerships and an interest in a commodity index fund.
The fair values of our pension plan assets at December 31, 2013 and 2012 by asset category are as follows:
Fair Value Measurements at December 31, 2013
in thousands |
Level 1 1 |
Level 2 1 |
Level 3 1 |
Total |
|||||||||
Asset Category |
|||||||||||||
Debt securities |
$ 0 |
$ 137,034 |
$ 0 |
$ 137,034 |
|||||||||
Investment funds |
|||||||||||||
Commodity funds |
0 | 23,773 | 0 | 23,773 | |||||||||
Equity funds |
602 | 490,355 | 0 | 490,957 | |||||||||
Short-term funds |
0 | 16,378 | 0 | 16,378 | |||||||||
Venture capital and partnerships |
0 | 0 | 88,482 | 88,482 | |||||||||
Total pension plan assets |
$ 602 |
$ 667,540 |
$ 88,482 |
$ 756,624 |
1 |
See Note 1 under the caption Fair Value Measurements for a description of the fair value hierarchy. |
Fair Value Measurements at December 31, 2012
in thousands |
Level 1 1 |
Level 2 1 |
Level 3 1 |
Total |
|||||||||
Asset Category |
|||||||||||||
Debt securities |
$ 0 |
$ 155,874 |
$ 0 |
$ 155,874 |
|||||||||
Investment funds |
|||||||||||||
Commodity funds |
0 | 27,906 | 0 | 27,906 | |||||||||
Equity funds |
4,503 | 388,499 | 0 | 393,002 | |||||||||
Short-term funds |
8,298 | 0 | 0 | 8,298 | |||||||||
Venture capital and partnerships |
0 | 0 | 98,011 | 98,011 | |||||||||
Total pension plan assets |
$ 12,801 |
$ 572,279 |
$ 98,011 |
$ 683,091 |
1 |
See Note 1 under the caption Fair Value Measurements for a description of the fair value hierarchy. |
At each measurement date, we estimate the fair value of our pension assets using various valuation techniques. We utilize, to the extent available, quoted market prices in active markets or observable market inputs in estimating the fair value of our pension assets. When quoted market prices or observable market inputs are not available, we utilize valuation techniques that rely on unobservable inputs to estimate the fair value of our pension assets. The following describes the types of investments included in each asset category listed in the tables above and the valuation techniques we used to determine the fair values as of December 31, 2013 and 2012.
The debt securities category consists of bonds issued by U.S. federal, state and local governments, corporate debt securities, fixed income obligations issued by foreign governments, and asset-backed securities. The fair values of U.S. government and corporate debt securities are based on current market rates and credit spreads for debt securities with similar maturities. The fair values of debt securities issued by foreign governments are based on prices obtained from broker/dealers and international indices. The fair values of asset-backed securities are priced using prepayment speed and spread inputs that are sourced from the new issue market.
Investment funds consist of exchange traded and non-exchange traded funds. The commodity funds asset category consists of a single open-end commodity mutual fund. The equity funds asset category consists of index funds for domestic equities and an actively managed fund for international equities. The short-term funds asset category consists of a collective investment trust invested in highly liquid, short-term debt securities. For investment funds publicly traded on a national securities exchange, the fair value is based on quoted market prices. For investment funds not traded on an exchange, the total fair value of the underlying securities is used to determine the net asset value for each unit of the fund held by the pension fund. The estimated fair values of the underlying securities are generally valued based on quoted market prices. For securities without quoted market prices, other observable market inputs are utilized to determine the fair value.
The venture capital and partnerships asset category consists of various limited partnership funds, mezzanine debt funds and leveraged buyout funds. The fair value of these investments has been estimated based on methods employed by the general partners, including consideration of, among other things, reference to third-party transactions, valuations of comparable companies operating within the same or similar industry, the current economic and competitive environment, creditworthiness of the corporate issuer, as well as market prices for instruments with similar maturity, term, conditions and quality ratings. The use of different assumptions, applying different judgment to inherently subjective matters and changes in future market conditions could result in significantly different estimates of fair value of these securities.
A reconciliation of the fair value measurements of our pension plan assets using significant unobservable inputs (Level 3) for the years ended December 31 is presented below:
Fair Value Measurements
Using Significant Unobservable Inputs (Level 3)
Venture |
|||||
Capital and |
|||||
in thousands |
Partnerships |
||||
Balance at December 31, 2011 |
$ 106,801 |
||||
Total gains (losses) for the period |
(6,858) | ||||
Purchases, sales and settlements, net |
15,356 | ||||
Transfers in (out) of Level 3 |
(17,288) | ||||
Balance at December 31, 2012 |
$ 98,011 |
||||
Total gains (losses) for the period |
10,581 | ||||
Purchases, sales and settlements, net |
(20,110) | ||||
Transfers in (out) of Level 3 |
0 | ||||
Balance at December 31, 2013 |
$ 88,482 |
Total employer contributions for the pension plans are presented below:
in thousands |
Pension |
|||
Employer Contributions |
||||
2011 |
$ 4,906 |
|||
2012 |
4,509 | |||
2013 |
4,855 | |||
2014 (estimated) |
15,539 |
During 2013, 2012 and 2011, we made no contributions to our qualified pension plans. We do not anticipate contributions will be required to fund the qualified plans during 2014. However, we anticipate making a $4,100,000 discretionary contribution in 2014. For our nonqualified pension plans, we made benefit payments of $4,855,000, $4,509,000 and $4,906,000 during 2013, 2012 and 2011, respectively, and expect to make payments of $11,400,000 during 2014.
The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid:
in thousands |
Pension |
|||
Estimated Future Benefit Payments |
||||
2014 |
$ 50,147 |
|||
2015 |
48,500 | |||
2016 |
50,158 | |||
2017 |
51,407 | |||
2018 |
54,405 | |||
2019-2023 |
286,320 |
We contribute to a number of multiemployer defined benefit pension plans under the terms of collective-bargaining agreements for union-represented employees. A multiemployer plan is subject to collective bargaining for employees of two or more unrelated companies. Multiemployer plans are managed by boards of trustees on which management and labor have equal representation. However, in most cases, management is not directly represented. The risks of participating in multiemployer plans differ from single employer plans as follows:
§ |
assets contributed to a multiemployer plan by one employer may be used to provide benefits to employees of other participating employers |
§ |
if a participating employer stops contributing to the plan, the unfunded obligations of the plan may be borne by the remaining participating employers |
§ |
if we cease to have an obligation to contribute to one or more of the multiemployer plans to which we contribute, we may be required to pay those plans an amount based on the underfunded status of the plan, referred to as a withdrawal liability |
A summary of each multiemployer pension plan for which we participate is presented below:
FIP/RP |
|||||||||||||||||||||
Pension Protection |
Status |
Expiration |
|||||||||||||||||||
Pension |
EIN/Pension |
Act Zone Status 1 |
Pending/ |
Vulcan Contributions in thousands |
Surcharge |
Date/Range of |
|||||||||||||||
Fund |
Plan Number |
2013 | 2012 |
Implemented |
2013 | 2012 | 2011 |
Imposed |
CBAs |
||||||||||||
A |
36-6042061-001 |
Red |
Red |
No |
$ 137 |
$ 147 |
$ 162 |
Yes |
5/31/2013 |
3 |
|||||||||||
5/31/2015 - |
|||||||||||||||||||||
B |
36-6052390-001 |
Green |
Green |
No |
227 | 418 | 408 |
No |
1/31/2016 |
||||||||||||
5/31/2013 - |
3 |
||||||||||||||||||||
C |
36-6044243-001 |
Red |
Red |
No |
183 | 302 | 276 |
Yes |
1/31/2016 |
||||||||||||
D |
51-6031295-002 |
Green |
Green |
No |
80 | 64 | 52 |
No |
3/31/2014 |
||||||||||||
E |
94-6277608-001 |
Yellow |
Yellow |
Implemented |
252 | 232 | 177 |
No |
7/15/2016 |
||||||||||||
7/31/2014 - |
|||||||||||||||||||||
F |
52-6074345-001 |
Red |
Red |
Implemented |
1,018 | 887 | 840 |
No |
1/31/2016 |
||||||||||||
G |
51-6067400-001 |
Green |
Green |
No |
201 | 211 | 166 |
No |
4/30/2014 |
||||||||||||
H |
36-6140097-001 |
Yellow |
Green |
No |
1,381 | 1,392 | 1,543 |
No |
4/30/2014 |
||||||||||||
7/15/2016 - |
|||||||||||||||||||||
I |
94-6090764-001 |
Red |
Orange |
Implemented |
2,489 | 2,082 | 1,737 |
No |
9/17/2016 |
||||||||||||
J |
95-6032478-001 |
Red |
Red |
Implemented |
427 | 391 | 313 |
No |
9/30/2015 |
||||||||||||
K |
36-6155778-001 |
Red |
Red |
No |
217 | 216 | 198 |
No |
4/30/2013 |
3 |
|||||||||||
L 2 |
51-6051034-001 |
Green |
Yellow |
NA |
0 | 0 | 24 | ||||||||||||||
3/27/2014 - |
|||||||||||||||||||||
M |
91-6145047-001 |
Green |
Green |
No |
968 | 885 | 882 |
No |
4/8/2017 |
||||||||||||
Total contributions |
$ 7,580 |
$ 7,227 |
$ 6,778 |
A |
Automobile Mechanics Local No. 701 Pension Fund |
H |
Midwest Operating Engineers Pension Trust Fund |
B |
Central Pension Fund of the IUOE and Participating Employers |
I |
Operating Engineers Trust Funds - Local 3 |
C |
Central States Southeast and Southwest Areas Pension Plan |
J |
Operating Engineers Pension Trust Funds - Local 12 |
D |
IAM National Pension Fund |
K |
Suburban Teamsters of Northern Illinois Pension Plan |
E |
Laborers Trust Funds for Northern California |
L |
Teamsters Union No 142 Pension Trust Fund |
F |
LIUNA National Industrial Pension Fund |
M |
Western Conference of Teamsters Pension Trust Fund |
G |
Local 786 Building Material Pension Trust |
|
|
EIN |
Employer Identification Number |
|
|
FIP |
Funding Improvement Plan |
|
|
RP |
Rehabilitation Plan |
|
|
CBA |
Collective Bargaining Agreement |
|
|
1 |
The Pension Protection Act of 2006 defines the zone status as follows: Green - healthy, Yellow - endangered, Orange - seriously endangered and Red - critical. |
||
2 |
All employees covered under this plan were located at operations divested on 9/30/2011. |
||
3 |
This plan is currently operating under a contract extension. |
Our contributions to individual multiemployer pension funds did not exceed 5% of the fund’s total contributions in the three years ended December 31, 2013, 2012 and 2011. Additionally, our contributions to multiemployer postretirement benefit plans were immaterial for all periods presented in the accompanying consolidated financial statements.
As of December 31, 2013, a total of 18% of our domestic hourly labor force was covered by collective bargaining agreements. Of such employees covered by collective bargaining agreements, 12% were covered by agreements that expire in 2014. We also employed 243 union employees in Mexico who are covered by a collective bargaining agreement that will expire in 2014. None of our union employees in Mexico participate in multiemployer pension plans.
In addition to the pension plans noted above, we had one unfunded supplemental retirement plan as of December 31, 2013 and 2012. The accrued costs for the supplemental retirement plan were $1,328,000 at December 31, 2013 and $1,243,000 at December 31, 2012.
POSTRETIREMENT PLANS
In addition to pension benefits, we provide certain healthcare and life insurance benefits for some retired employees. In the fourth quarter of 2012, we amended our postretirement healthcare plan to cap our portion of the medical coverage cost at the 2015 level. Effective July 15, 2007, we amended our salaried postretirement healthcare coverage to increase the eligibility age for early retirement coverage to age 62, unless certain grandfathering provisions were met. Substantially all our salaried employees and where applicable, hourly employees may become eligible for these benefits if they reach a qualifying age and meet certain service requirements. Generally, Company-provided healthcare benefits terminate when covered individuals become eligible for Medicare benefits, become eligible for other group insurance coverage or reach age 65, whichever occurs first.
The following table sets forth the combined funded status of the plans and their reconciliation with the related amounts recognized in our consolidated financial statements at December 31:
in thousands |
2013 | 2012 | |||||
Change in Benefit Obligation |
|||||||
Projected benefit obligation at beginning of year |
$ 113,500 |
$ 134,926 |
|||||
Service cost |
2,830 | 4,409 | |||||
Interest cost |
3,260 | 5,851 | |||||
Plan amendments |
0 | (38,414) | |||||
Actuarial (gain) loss |
(20,444) | 13,562 | |||||
Benefits paid |
(6,258) | (6,834) | |||||
Projected benefit obligation at end of year |
$ 92,888 |
$ 113,500 |
|||||
Change in Fair Value of Plan Assets |
|||||||
Fair value of assets at beginning of year |
$ 0 |
$ 0 |
|||||
Actual return on plan assets |
0 | 0 | |||||
Fair value of assets at end of year |
$ 0 |
$ 0 |
|||||
Funded status |
$ (92,888) |
$ (113,500) |
|||||
Net amount recognized |
$ (92,888) |
$ (113,500) |
|||||
Amounts Recognized in the Consolidated |
|||||||
Balance Sheets |
|||||||
Current liabilities |
$ (9,431) |
$ (10,366) |
|||||
Noncurrent liabilities |
(83,457) | (103,134) | |||||
Net amount recognized |
$ (92,888) |
$ (113,500) |
|||||
Amounts Recognized in Accumulated |
|||||||
Other Comprehensive Income |
|||||||
Net actuarial loss |
$ 16,405 |
$ 38,221 |
|||||
Prior service credit |
(36,319) | (41,182) | |||||
Total amount recognized |
$ (19,914) |
$ (2,961) |
The following table sets forth the components of net periodic benefit cost, amounts recognized in other comprehensive income, weighted-average assumptions and assumed trend rates of the plans at December 31:
dollars in thousands |
2013 | 2012 | 2011 | |||||||
Components of Net Periodic Postretirement |
||||||||||
Benefit Cost |
||||||||||
Service cost |
$ 2,830 |
$ 4,409 |
$ 4,789 |
|||||||
Interest cost |
3,260 | 5,851 | 6,450 | |||||||
Amortization of prior service credit |
(4,863) | (1,372) | (674) | |||||||
Amortization of actuarial loss |
1,372 | 1,346 | 1,149 | |||||||
Net periodic postretirement benefit cost |
$ 2,599 |
$ 10,234 |
$ 11,714 |
|||||||
Changes in Plan Assets and Benefit |
||||||||||
Obligations Recognized in Other |
||||||||||
Comprehensive Income |
||||||||||
Net actuarial (gain) loss |
$ (20,444) |
$ 13,562 |
$ (2,853) |
|||||||
Prior service credit |
0 | (38,414) | 0 | |||||||
Reclassification of actuarial loss to net |
||||||||||
periodic postretirement benefit cost |
(1,372) | (1,346) | (1,149) | |||||||
Reclassification of prior service credit to net |
||||||||||
periodic postretirement benefit cost |
4,863 | 1,372 | 674 | |||||||
Amount recognized in other comprehensive |
||||||||||
income |
$ (16,953) |
$ (24,826) |
$ (3,328) |
|||||||
Amount recognized in net periodic |
||||||||||
postretirement benefit cost and other |
||||||||||
comprehensive income |
$ (14,354) |
$ (14,592) |
$ 8,386 |
|||||||
Assumptions |
||||||||||
Assumed Healthcare Cost Trend Rates |
||||||||||
at December 31 |
||||||||||
Healthcare cost trend rate assumed |
||||||||||
for next year |
7.50% | 8.00% | 7.50% | |||||||
Rate to which the cost trend rate gradually |
||||||||||
declines |
5.00% | 5.00% | 5.00% | |||||||
Year that the rate reaches the rate it is |
||||||||||
assumed to maintain |
2019 | 2019 | 2017 | |||||||
Weighted-average assumptions used to |
||||||||||
determine net periodic benefit cost for |
||||||||||
years ended December 31 |
||||||||||
Discount rate |
3.30% | 4.60% | 4.95% | |||||||
Weighted-average assumptions used to |
||||||||||
determine benefit obligation at |
||||||||||
December 31 |
||||||||||
Discount rate |
4.10% | 3.30% | 4.60% |
The estimated net actuarial loss and prior service credit that will be amortized from accumulated other comprehensive income into net periodic postretirement benefit cost during 2014 are $634,000 and $(4,853,000), respectively.
Total employer contributions for the postretirement plans are presented below:
in thousands |
Postretirement |
|||
Employer Contributions |
||||
2011 |
$ 7,176 |
|||
2012 |
6,834 | |||
2013 |
6,258 | |||
2014 (estimated) |
9,431 |
The employer contributions shown above are equal to the cost of benefits during the year. The plans are not funded and are not subject to any regulatory funding requirements.
The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid:
in thousands |
Postretirement |
|||
Estimated Future Benefit Payments |
||||
2014 |
$ 9,431 |
|||
2015 |
9,662 | |||
2016 |
9,605 | |||
2017 |
9,464 | |||
2018 |
9,417 | |||
2019–2023 |
40,429 |
Contributions by participants to the postretirement benefit plans for the years ended December 31 are as follows:
in thousands |
Postretirement |
|||
Participants Contributions |
||||
2011 |
$ 1,933 |
|||
2012 |
1,901 | |||
2013 |
2,022 |
PENSION AND OTHER POSTRETIREMENT BENEFITS ASSUMPTIONS
Each year we review our assumptions about the discount rate, the expected return on plan assets, the rate of compensation increase (for salary-related plans) and the rate of increase in the per capita cost of covered healthcare benefits.
In selecting the discount rate, we consider fixed-income security yields, specifically high-quality bonds. We also analyze the duration of plan liabilities and the yields for corresponding high-quality bonds. At December 31, 2013, the discount rates for our various plans ranged from 3.80% to 5.15% (December 31, 2012 ranged from 3.05% to 4.35%).
In estimating the expected return on plan assets, we consider past performance and long-term future expectations for the types of investments held by the plan as well as the expected long-term allocation of plan assets to these investments. At December 31, 2013, the expected return on plan assets remained at 7.50%.
In projecting the rate of compensation increase, we consider past experience and future expectations. At December 31, 2013, our projected weighted-average rate of compensation increase remains at 3.50%.
In selecting the rate of increase in the per capita cost of covered healthcare benefits, we consider past performance and forecasts of future healthcare cost trends. At December 31, 2013, our assumed rate of increase in the per capita cost of covered healthcare benefits remained at 7.50% for 2014, decreasing each year until reaching 5.00% in 2019 and remaining level thereafter.
Assumed healthcare cost trend rates have a significant effect on the amounts reported for the healthcare plans. A one-percentage-point change in the assumed healthcare cost trend rate would have the following effects:
One-percentage-point |
One-percentage-point |
|||||||
in thousands |
Increase |
Decrease |
||||||
Effect on total of service and interest cost |
$ 1,977 |
$ (1,905) |
||||||
Effect on postretirement benefit obligation |
175 | (170) |
DEFINED CONTRIBUTION PLANS
We sponsor three defined contribution plans. Substantially all salaried and nonunion hourly employees are eligible to be covered by one of these plans. Expense recognized in connection with these plans totaled $21,416,000 in 2013, $18,460,000 in 2012 and $16,057,000 in 2011.
|
NOTE 11: INCENTIVE PLANS
SHARE-BASED COMPENSATION PLANS
Our 2006 Omnibus Long-term Incentive Plan (Plan) authorizes the granting of stock options, Stock-Only Stock Appreciation Rights (SOSARs) and other types of share-based awards to key salaried employees and non-employee directors. The maximum number of shares that may be issued under the Plan is 11,900,000.
PERFORMANCE SHARES — Each performance share unit is equal to and paid in one share of our common stock, but carries no voting or dividend rights. The number of units ultimately paid for performance share awards may range from 0% to 200% of the number of units awarded on the date of grant. Payment is based upon our Total Shareholder Return (TSR) performance relative to the TSR performance of the S&P 500®. Awards granted prior to 2011 vest on December 31 of the third year after date of grant. Awards granted in 2011 and beyond vest on December 31 of the fourth year after date of grant. Vesting is accelerated upon reaching retirement age, death, disability, or change of control, all as defined in the award agreement. Nonvested units are forfeited upon termination for any other reason. Expense provisions referable to these awards amounted to $16,159,000 in 2013, $12,151,000 in 2012 and $8,879,000 in 2011.
The fair value of performance shares is estimated as of the date of grant using a Monte Carlo simulation model. The following table summarizes the activity for nonvested performance share units during the year ended December 31, 2013:
Target |
Weighted-average |
||||||
Number |
Grant Date |
||||||
of Shares |
Fair Value |
||||||
Performance Shares |
|||||||
Nonvested at January 1, 2013 |
836,366 |
$ 43.21 |
|||||
Granted |
310,610 | 53.65 | |||||
Vested |
0 | 0.00 | |||||
Canceled/forfeited |
(26,780) | 45.91 | |||||
Nonvested at December 31, 2013 |
1,120,196 |
$ 46.03 |
During 2012 and 2011, the weighted-average grant date fair value of performance shares granted was $46.22 and $39.38, respectively.
The aggregate values for distributed performance share awards are based on the closing price of our common stock as of the distribution date. The aggregate values of distributed performance shares for the years ended December 31 are as follows:
in thousands |
2013 | 2012 | 2011 | |||||||
Aggregate value of distributed |
||||||||||
performance shares |
$ 9,286 |
$ 493 |
$ 2,548 |
In addition to the performances shares granted in 2013 as noted above, we granted 60,000 restricted shares in December to certain key executives. These shares vest ratably over four years and had a grant date fair value of $54.35.
STOCK OPTIONS/SOSARS — Stock options/SOSARs granted have an exercise price equal to the market value of our underlying common stock on the date of grant. With the exceptions of the stock option grants awarded in December 2005 and January 2006, the options/SOSARs vest ratably over 3 to 5 years and expire 10 years subsequent to the grant. The options awarded in December 2005 and January 2006 were fully vested on the date of grant and expire 10 years subsequent to the grant date. Vesting is accelerated upon reaching retirement age, death, disability, or change of control, all as defined in the award agreement. Nonvested awards are forfeited upon termination for any other reason.
The fair value of stock options/SOSARs is estimated as of the date of grant using the Black-Scholes option pricing model. Compensation cost for stock options/SOSARs is based on this grant date fair value and is recognized for awards that ultimately vest. The following table presents the weighted-average fair value and the weighted-average assumptions used in estimating the fair value of grants during the years ended December 31:
2013 | 2012 |
1 |
2011 | |||||||
SOSARs |
||||||||||
Fair value |
$ 16.96 |
N/A |
$ 10.51 |
|||||||
Risk-free interest rate |
1.40% |
N/A |
2.27% | |||||||
Dividend yield |
1.72% |
N/A |
1.95% | |||||||
Volatility |
33.00% |
N/A |
31.57% | |||||||
Expected term |
8.00 years |
N/A |
7.75 years |
1 |
No SOSARs were granted in 2012. |
The risk-free interest rate is based on the yield at the date of grant of a U.S. Treasury security with a maturity period approximating the SOSARs expected term. The dividend yield assumption is based on our historical dividend payouts adjusted for current expectations of future payouts. The volatility assumption is based on the historical volatility and expectations about future volatility of our common stock over a period equal to the SOSARs expected term. The expected term is based on historical experience and expectations about future exercises and represents the period of time that SOSARs granted are expected to be outstanding.
A summary of our stock option/SOSAR activity as of December 31, 2013 and changes during the year are presented below:
Weighted-average |
|||||||||||||
Remaining |
Aggregate |
||||||||||||
Number |
Weighted-average |
Contractual |
Intrinsic Value |
||||||||||
of Shares |
Exercise Price |
Life (Years) |
(in thousands) |
||||||||||
Stock Options/SOSARs |
|||||||||||||
Outstanding at January 1, 2013 |
5,390,607 |
$ 57.73 |
|||||||||||
Granted |
247,790 | 55.39 | |||||||||||
Exercised |
(419,045) | 45.68 | |||||||||||
Forfeited or expired |
(20,606) | 57.98 | |||||||||||
Outstanding at December 31, 2013 |
5,198,746 |
$ 58.59 |
4.09 |
$ 39,799 |
|||||||||
Vested and expected to vest |
5,159,177 |
$ 58.71 |
4.06 |
$ 39,134 |
|||||||||
Exercisable at December 31, 2013 |
4,747,470 |
$ 59.64 |
3.69 |
$ 34,520 |
The aggregate intrinsic values in the table above represent the total pretax intrinsic value (the difference between our stock price on the last trading day of 2013 and the exercise price, multiplied by the number of in-the-money options/SOSARs) that would have been received by the option holders had all options/SOSARs been exercised on December 31, 2013. These values change based on the fair market value of our common stock. The aggregate intrinsic values of options/SOSARs exercised for the years ended December 31 are as follows:
in thousands |
2013 | 2012 | 2011 | |||||||
Aggregate intrinsic value of options/ |
||||||||||
SOSARs exercised |
$ 4,563 |
$ 5,674 |
$ 164 |
To the extent the tax deductions exceed compensation cost recorded, the tax benefit is reflected as a component of equity in our Consolidated Balance Sheets. The following table presents cash and stock consideration received and tax benefit realized from stock option/SOSAR exercises and compensation cost recorded referable to stock options/SOSARs for the years ended December 31:
in thousands |
2013 | 2012 | 2011 | |||||||
Stock Options/SOSARs |
||||||||||
Cash and stock consideration received |
||||||||||
from exercises |
$ 17,156 |
$ 15,787 |
$ 3,596 |
|||||||
Tax benefit from exercises |
1,770 | 2,202 | 66 | |||||||
Compensation cost |
3,936 | 2,966 | 7,968 |
CASH-BASED COMPENSATION PLANS
We have incentive plans under which cash awards may be made annually to officers and key employees. Expense provisions referable to these plans amounted to $19,540,000 in 2013, $16,118,000 in 2012 and $6,938,000 in 2011.
|
NOTE 12: COMMITMENTS AND CONTINGENCIES
We have commitments in the form of unconditional purchase obligations as of December 31, 2013. These include commitments for the purchase of property, plant & equipment of $5,813,000 and commitments for noncapital purchases of $75,052,000. These commitments are due as follows:
Unconditional |
||
Purchase |
||
in thousands |
Obligations |
|
Property, Plant & Equipment |
||
2014 |
$ 5,813 |
|
Thereafter |
0 | |
Total |
$ 5,813 |
|
Noncapital |
||
2014 |
$ 27,991 |
|
2015–2016 |
30,315 | |
2017–2018 |
9,380 | |
Thereafter |
7,366 | |
Total |
$ 75,052 |
Expenditures under the noncapital purchase commitments totaled $83,699,000 in 2013, $83,599,000 in 2012 and $89,407,000 in 2011.
We have commitments in the form of minimum royalties under mineral leases as of December 31, 2013 in the amount of $185,868,000, due as follows:
Mineral |
||
in thousands |
Leases |
|
Mineral Royalties |
||
2014 |
$ 17,142 |
|
2015–2016 |
26,425 | |
2017–2018 |
18,551 | |
Thereafter |
123,750 | |
Total |
$ 185,868 |
Expenditures for mineral royalties under mineral leases totaled $53,768,000 in 2013, $46,007,000 in 2012 and $45,690,000 in 2011.
Certain of our aggregates reserves are burdened by volumetric production payments (nonoperating interest) as described in Note 1 under the caption Deferred Revenue. As the holder of the working interest, we have responsibility to bear the cost of mining and producing the reserves attributable to this nonoperating interest.
We provide, in the normal course of business, certain third party beneficiaries standby letters of credit to support our obligations to pay or perform according to the requirements of an underlying agreement. Such letters of credit typically have an initial term of one year, typically renew automatically, and can only be modified or cancelled with the approval of the beneficiary. All of our letters of credit are issued by banks that participate in our $500,000,000 line of credit, and reduce the borrowing capacity thereunder. We pay a fee for all letters of credit equal to the LIBOR margin (ranges from 1.50% to 2.00%) applicable to borrowings under the line of credit, plus 0.125%. Our standby letters of credit as of December 31, 2013 are summarized by purpose in the table below:
in thousands |
|||||
Standby Letters of Credit |
|||||
Risk management insurance |
$ 32,839 |
||||
Industrial revenue bond |
14,230 | ||||
Reclamation/restoration requirements |
6,324 | ||||
Total |
$ 53,393 |
As described in Note 9, our liability for unrecognized tax benefits is $12,155,000 as of December 31, 2013.
In September 2001, we were named a defendant in a suit brought by the Illinois Department of Transportation (IDOT) alleging damage to a 0.9-mile section of Joliet Road that bisects our McCook quarry in McCook, Illinois, a Chicago suburb. In 2010, we settled this lawsuit for $40,000,000 and recognized the full charge pending arbitration with our insurers. In 2011, we were awarded a total of $49,657,000 in payment of the insurers’ share of the settlement amount, attorneys' fees and interest.
We are subject to occasional governmental proceedings and orders pertaining to occupational safety and health or to protection of the environment, such as proceedings or orders relating to noise abatement, air emissions or water discharges. As part of our continuing program of stewardship in safety, health and environmental matters, we have been able to resolve such proceedings and to comply with such orders without any material adverse effects on our business.
We have received notices from the United States Environmental Protection Agency (EPA) or similar state or local agencies that we are considered a potentially responsible party (PRP) at a limited number of sites under the Comprehensive Environmental Response, Compensation and Liability Act (CERCLA or Superfund) or similar state and local environmental laws. Generally we share the cost of remediation at these sites with other PRPs or alleged PRPs in accordance with negotiated or prescribed allocations. There is inherent uncertainty in determining the potential cost of remediating a given site and in determining any individual party's share in that cost. As a result, estimates can change substantially as additional information becomes available regarding the nature or extent of site contamination, remediation methods, other PRPs and their probable level of involvement, and actions by or against governmental agencies or private parties.
We have reviewed the nature and extent of our involvement at each Superfund site, as well as potential obligations arising under other federal, state and local environmental laws. While ultimate resolution and financial liability is uncertain at a number of the sites, in our opinion based on information currently available, the ultimate resolution of claims and assessments related to these sites will not have a material effect on our consolidated results of operations, financial position or cash flows, although amounts recorded in a given period could be material to our results of operations or cash flows for that period. Amounts accrued for environmental matters are presented in Note 8.
We are a defendant in various lawsuits in the ordinary course of business. It is not possible to determine with precision the outcome, or the amount of liability, if any, under these lawsuits, especially where the cases involve possible jury trials with as yet undetermined jury panels.
In addition to these lawsuits in which we are involved in the ordinary course of business, certain other material legal proceedings are specifically described below. At this time, we cannot determine the likelihood or reasonably estimate a range of loss pertaining to these matters.
PERCHLOROETHYLENE CASES
We are a defendant in a case involving perchloroethylene (perc), which was a product manufactured by our former Chemicals business. Perc is a cleaning solvent used in dry cleaning and other industrial applications. We are vigorously defending this case:
§ |
Suffolk County Water Authority — On July 29, 2010, we were served in an action styled Suffolk County Water Authority v. The Dow Chemical Company, et al., in the Supreme Court for Suffolk County, State of New York. The complaint alleges that the plaintiff “owns and/or operates drinking water systems and supplies drinking water to thousands of residents and businesses, in Suffolk County, New York.” The complaint alleges that perc and its breakdown products “have been and are contaminating and damaging Plaintiff's drinking water supply wells.” The plaintiff is seeking compensatory and punitive damages. The trial court ruled that any detectable amount of perc in a well constitutes a legal injury. We are appealing this and other rulings of the trial court. Discovery is ongoing. At this time, plaintiffs have not established that our perc was used at any specific dry cleaner, or that we are liable for any alleged contamination. |
§ |
R.R. Street Indemnity — Street, a former distributor of perc manufactured by us, alleges that we owe Street, and its insurer (National Union), a defense and indemnity in several litigation matters in which Street was named as a defendant. National Union alleges that we are obligated to contribute to National Union's share of defense fees, costs and any indemnity payments made on Street's behalf. We have had discussions with Street about the nature and extent of indemnity obligations, if any, and to date there has been no resolution of these issues. |
LOWER PASSAIC RIVER MATTER
§ |
NJDEP LITIGATION — In 2009, Vulcan and over 300 other parties were named as third-party defendants in New Jersey Department of Environmental Protection, et al. v. Occidental Chemical Corporation, et al., a case originally brought by the New Jersey Department of Environmental Protection (NJDEP) in the New Jersey Superior Court. Vulcan was brought into the suit due to alleged discharges to the lower Passaic River (River) from the former Chemicals Division - Newark Plant. Vulcan owned and operated this site as a chloralkali plant from 1961-1974. In 1974, we sold the plant, although we continued to operate the plant for one additional year. This suit by the NJDEP seeks recovery of past and future clean-up costs, as well as unspecified economic damages, punitive damages, penalties and a variety of other forms of relief. All defendants, with the exception of Occidental Chemical Corporation, have reached a settlement agreement with the plaintiffs, which has been approved by the court. Since this matter has been settled, we will not report on it further. |
§ |
Lower Passaic River Study Area (Superfund Site) — Vulcan and approximately 70 other companies are parties to a May 2007 Administrative Order on Consent (AOC) with the U.S. Environmental Protection Agency (EPA) to perform a Remedial Investigation/Feasibility Study (RI/FS) of the lower 17 miles of the River. Separately, the EPA issued a draft Focused Feasibility Study (FFS) that evaluated early action remedial alternatives for a portion of the River. The EPA was given a range of estimated costs for these alternatives between $0.9 billion and $3.5 billion, although estimates of the cost and timing of future environmental remediation requirements are inherently imprecise and subject to revision. The EPA has not released the final FFS. As an interim step related to the 2007 AOC, Vulcan and 69 other companies voluntarily entered into an Administrative Settlement Agreement and Order on Consent on June 18, 2012 with the EPA for remediation actions focused at River Mile 10.9 of the River. Our estimated costs related to this focused remediation action, based on an interim allocation, are immaterial and have been accrued. On June 25, 2012, the EPA issued a Unilateral Administrative Order for Removal Response Activities to Occidental Chemical Corporation ordering Occidental to participate and cooperate in this remediation action at River Mile 10.9. |
At this time, we cannot reasonably estimate our liability related to this matter because the RI/FS is ongoing; the ultimate remedial approach and associated cost has not been determined; and the parties that will participate in funding the remediation and their respective allocations are not yet known.
OTHER LITIGATION
§ |
TEXAS BRINE MATTER — During the operation of its former Chemicals Division, Vulcan was the lessee to a salt lease from 1976 – 2005 in an underground salt dome formation in Assumption Parish, Louisiana. The Texas Brine Company operated this salt mine for the account of Vulcan. Vulcan sold its Chemicals Division in 2005 and assigned the lease to the purchaser, and Vulcan has had no association with the leased premises or Texas Brine Company since that time. In August 2012, a sinkhole developed near the salt dome and numerous lawsuits were filed in state court in Assumption Parish, Louisiana. Other lawsuits, including class action litigation, were also filed in August 2012 in federal court in the Eastern District of Louisiana in New Orleans. There are numerous defendants to the litigation in state and federal court. Vulcan was first brought into the litigation as a third-party defendant in August 2013 by the Texas Brine Company. Vulcan has since been added as a direct and third-party defendant by other parties, including a direct claim by the State of Louisiana. The damages alleged in the litigation range from individual plaintiffs’ claims for property damage, to the State of Louisiana’s claim for response costs, to claims for indemnity and contribution from Texas Brine. It is alleged that Vulcan was negligent as a lessee under the salt lease, that Vulcan breached the salt lease, and that Vulcan breached an operating agreement with Texas Brine. |
Vulcan denies any liability in this matter and will vigorously defend the litigation. We cannot reasonably estimate any liability related to this matter.
It is not possible to predict with certainty the ultimate outcome of these and other legal proceedings in which we are involved and a number of factors, including developments in ongoing discovery or adverse rulings, or the verdict of a particular jury, could cause actual losses to differ materially from accrued costs. No liability was recorded for claims and litigation for which a loss was determined to be only reasonably possible or for which a loss could not be reasonably estimated. Legal costs incurred in defense of lawsuits are expensed as incurred. In addition, losses on certain claims and litigation described above may be subject to limitations on a per occurrence basis by excess insurance, as described in Note 1 under the caption Claims and Litigation Including Self-insurance.
|
NOTE 13: EQUITY
Our capital stock consists solely of common stock, par value $1.00 per share. Holders of our common stock are entitled to one vote per share. Our Certificate of Incorporation also authorizes preferred stock, of which no shares have been issued. The terms and provisions of such shares will be determined by our Board of Directors upon any issuance of preferred shares in accordance with our Certificate of Incorporation.
In September 2012 and February 2011, we issued 60,855 and 372,992 shares, respectively, of common stock in connection with a business acquisition as described in Note 19.
We periodically issue shares of common stock to the trustee of our 401(k) savings and retirement plan to satisfy the plan participants' elections to invest in our common stock. The resulting cash proceeds provide a means of improving cash flow, increasing equity and reducing leverage. Under this arrangement, the stock issuances and resulting cash proceeds for the years ended December 31 were as follows:
§ |
2013 — issued 71,208 shares for cash proceeds of $3,821,000 |
§ |
2012 — issued no shares |
§ |
2011 — issued 110,881 shares for cash proceeds of $4,745,000 |
During 2012, we reclassified the $10,764,000 stock election portion of our directors deferred compensation obligation from liability (current and noncurrent) to equity (capital in excess of par). The participants’ elections are irrevocable and the stock component must be settled in shares of our common stock.
There were no shares held in treasury as of December 31, 2013, 2012 and 2011 and no shares purchased during any of these three years. As of December 31, 2013, 3,411,416 shares may be repurchased under the current purchase authorization of our Board of Directors.
|
NOTE 14: OTHER COMPREHENSIVE INCOME
Comprehensive income comprises two subsets: net earnings and other comprehensive income (OCI). The components of other comprehensive income are presented in the accompanying Consolidated Statements of Comprehensive Income and Consolidated Statements of Equity, net of applicable taxes.
Amounts in accumulated other comprehensive income (AOCI), net of tax, at December 31, are as follows:
in thousands |
2013 | 2012 | 2011 | |||||
AOCI |
||||||||
Cash flow hedges |
$ (25,178) |
$ (28,170) |
$ (31,986) |
|||||
Pension and postretirement plans |
(74,453) | (197,347) | (184,858) | |||||
Total |
$ (99,631) |
$ (225,517) |
$ (216,844) |
Changes in AOCI, net of tax, are as follows:
Pension and |
||||||||
Cash Flow |
Postretirement |
|||||||
in thousands |
Hedges |
Benefit Plans |
Total |
|||||
AOCI |
||||||||
Balance as of December 31, 2010 |
$ (39,137) |
$ (138,202) |
$ (177,339) |
|||||
Other comprehensive income (loss) |
||||||||
before reclassifications |
0 | (54,366) | (54,366) | |||||
Amounts reclassified from AOCI |
7,151 | 7,710 | 14,861 | |||||
Net current year OCI changes |
7,151 | (46,656) | (39,505) | |||||
Balance as of December 31, 2011 |
$ (31,986) |
$ (184,858) |
$ (216,844) |
|||||
Other comprehensive income (loss) |
||||||||
before reclassifications |
0 | (24,454) | (24,454) | |||||
Amounts reclassified from AOCI |
3,816 | 11,965 | 15,781 | |||||
Net current year OCI changes |
3,816 | (12,489) | (8,673) | |||||
Balance as of December 31, 2012 |
$ (28,170) |
$ (197,347) |
$ (225,517) |
|||||
Other comprehensive income (loss) |
||||||||
before reclassifications |
0 | 111,883 | 111,883 | |||||
Amounts reclassified from AOCI |
2,992 | 11,011 | 14,003 | |||||
Net current year OCI changes |
2,992 | 122,894 | 125,886 | |||||
Balance as of December 31, 2013 |
$ (25,178) |
$ (74,453) |
$ (99,631) |
Amounts reclassified from AOCI to earnings, are as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Reclassification Adjustment for Cash Flow |
||||||||
Hedge Losses |
||||||||
Interest expense |
$ 5,077 |
$ 6,314 |
$ 11,657 |
|||||
Benefit from income taxes |
(2,085) | (2,498) | (4,506) | |||||
Total |
$ 2,992 |
$ 3,816 |
$ 7,151 |
|||||
Amortization of Pension and Postretirement Plan |
||||||||
Actuarial Loss and Prior Service Cost 1 |
||||||||
Cost of goods sold |
$ 14,516 |
$ 15,665 |
$ 9,458 |
|||||
Selling, administrative and general expenses |
3,616 | 4,109 | 3,027 | |||||
Benefit from income taxes |
(7,121) | (7,809) | (4,775) | |||||
Total |
$ 11,011 |
$ 11,965 |
$ 7,710 |
|||||
Total reclassifications from AOCI to earnings |
$ 14,003 |
$ 15,781 |
$ 14,861 |
1 |
See Note 10 for a breakdown of the 2013 reclassifications among the curtailment loss and amortization of actuarial loss and prior service cost. |
|
NOTE 15: SEGMENT REPORTING
We have four operating (and reporting) segments organized around our principal product lines: aggregates, concrete, asphalt mix and cement.
The Aggregates segment produces and sells aggregates (crushed stone, sand and gravel, sand, and other aggregates) and related products and services (transportation and other). During 2013, the Aggregates segment principally served markets in eighteen states, the District of Columbia, the Bahamas and Mexico with a full line of aggregates, and eleven additional states with railroad ballast. Customers use aggregates primarily in the construction and maintenance of highways, streets and other public works and in the construction of housing and commercial, industrial and other nonresidential facilities. Customers are served by truck, rail and water distribution networks from our production facilities and sales yards. Due to the high weight-to-value ratio of aggregates, markets generally are local in nature. Quarries located on waterways and rail lines allow us to serve remote markets where local aggregates reserves may not be available. We sell a relatively small amount of construction aggregates outside the United States. Nondomestic net sales were $12,339,000 in 2013, $14,733,000 in 2012 and $16,678,000 in 2011.
The Concrete segment produces and sells ready-mixed concrete in six states and the District of Columbia. Additionally, we produce and sell, in a limited number of these markets, other concrete products such as block and precast and resell purchased building materials related to the use of ready-mixed concrete and concrete block.
The Asphalt Mix segment produces and sells asphalt mix in three states primarily in our southwestern and western markets.
Aggregates comprise approximately 78% of ready-mixed concrete by weight and 95% of asphalt mix by weight. Our Concrete and Asphalt Mix segments are almost wholly supplied with their aggregates requirements from our Aggregates segment. These intersegment sales are made at local market prices for the particular grade and quality of product utilized in the production of ready-mixed concrete and asphalt mix. Customers for our Concrete and Asphalt Mix segments are generally served locally at our production facilities or by truck. Because ready-mixed concrete and asphalt mix harden rapidly, delivery is time constrained and generally confined to a radius of approximately 20 to 25 miles from the producing facility.
The Cement segment produces and sells Portland and masonry cement in both bulk and bags from our Florida cement plant. Other Cement segment facilities in Florida import and export cement, clinker and slag and either resell, grind, blend, bag or reprocess those materials. This segment also includes a Florida facility that mines, produces and sells calcium products. Our Concrete segment is the largest single customer of our Cement segment.
The vast majority of our activities are domestic. Long-lived assets outside the United States, which consist primarily of property, plant & equipment, were $140,504,000 in 2013, $138,415,000 in 2012 and $142,988,000 in 2011. Equity method investments of $22,962,000 in 2013, $22,965,000 in 2012 and $22,876,000 in 2011 are included below in the identifiable assets for the Aggregates segment.
SEGMENT FINANCIAL DISCLOSURE
in millions |
2013 | 2012 | 2011 | |||||
Total Revenues |
||||||||
Aggregates |
||||||||
Segment revenues |
$ 1,899.0 |
$ 1,729.4 |
$ 1,734.0 |
|||||
Intersegment sales |
(185.4) | (148.2) | (142.6) | |||||
Net sales |
$ 1,713.6 |
$ 1,581.2 |
$ 1,591.4 |
|||||
Concrete |
||||||||
Segment revenues |
$ 471.7 |
$ 406.4 |
$ 374.7 |
|||||
Net sales |
$ 471.7 |
$ 406.4 |
$ 374.7 |
|||||
Asphalt Mix |
||||||||
Segment revenues |
$ 393.4 |
$ 378.1 |
$ 399.0 |
|||||
Net sales |
$ 393.4 |
$ 378.1 |
$ 399.0 |
|||||
Cement |
||||||||
Segment revenues |
$ 97.3 |
$ 84.6 |
$ 71.9 |
|||||
Intersegment sales |
(47.3) | (39.1) | (30.1) | |||||
Net sales |
$ 50.0 |
$ 45.5 |
$ 41.8 |
|||||
Totals |
||||||||
Net sales |
$ 2,628.7 |
$ 2,411.2 |
$ 2,406.9 |
|||||
Delivery revenues |
142.0 | 156.1 | 157.7 | |||||
Total revenues |
$ 2,770.7 |
$ 2,567.3 |
$ 2,564.6 |
|||||
Gross Profit |
||||||||
Aggregates |
$ 413.3 |
$ 352.1 |
$ 306.2 |
|||||
Concrete |
(24.8) | (38.2) | (43.4) | |||||
Asphalt Mix |
32.7 | 22.9 | 25.6 | |||||
Cement |
5.7 | (2.8) | (4.5) | |||||
Total |
$ 426.9 |
$ 334.0 |
$ 283.9 |
|||||
Depreciation, Depletion, Accretion and Amortization (DDA&A) |
||||||||
Aggregates |
$ 224.8 |
$ 240.7 |
$ 267.0 |
|||||
Concrete |
33.0 | 41.3 | 47.7 | |||||
Asphalt Mix |
8.7 | 8.7 | 7.7 | |||||
Cement |
18.1 | 18.1 | 17.8 | |||||
Other |
22.5 | 23.2 | 21.5 | |||||
Total |
$ 307.1 |
$ 332.0 |
$ 361.7 |
|||||
Capital Expenditures |
||||||||
Aggregates |
$ 253.0 |
$ 77.0 |
$ 67.6 |
|||||
Concrete |
13.1 | 9.2 | 6.3 | |||||
Asphalt Mix |
17.1 | 7.2 | 16.1 | |||||
Cement |
0.2 | 1.2 | 3.2 | |||||
Corporate |
1.2 | 1.2 | 4.7 | |||||
Total |
$ 284.6 |
$ 95.8 |
$ 97.9 |
|||||
Identifiable Assets 1 |
||||||||
Aggregates |
$ 7,006.7 |
$ 6,717.3 |
$ 6,837.0 |
|||||
Concrete |
370.1 | 412.3 | 461.1 | |||||
Asphalt Mix |
195.0 | 218.9 | 234.9 | |||||
Cement |
413.3 | 398.1 | 417.8 | |||||
Total identifiable assets |
7,985.1 | 7,746.6 | 7,950.8 | |||||
General corporate assets |
80.3 | 104.5 | 122.7 | |||||
Cash items |
193.7 | 275.5 | 155.8 | |||||
Total assets |
$ 8,259.1 |
$ 8,126.6 |
$ 8,229.3 |
1 |
Certain temporarily idled assets are included within a segment's Identifiable Assets but the associated DDA&A is shown within Other in the DDA&A section above as the related DDA&A is excluded from segment gross profit. |
|
NOTE 16: SUPPLEMENTAL CASH FLOW INFORMATION
Supplemental information referable to the Consolidated Statements of Cash Flows is summarized below:
in thousands |
2013 | 2012 | 2011 | |||||
Cash Payments (Refunds) |
||||||||
Interest (exclusive of amount capitalized) |
$ 196,794 |
$ 207,745 |
$ 205,088 |
|||||
Income taxes |
30,938 | 20,374 | (29,874) | |||||
Noncash Investing and Financing Activities |
||||||||
Accrued liabilities for purchases of property, |
||||||||
plant & equipment |
$ 18,864 |
$ 9,627 |
$ 7,226 |
|||||
Fair value of noncash assets and |
||||||||
liabilities exchanged |
0 | 0 | 25,994 | |||||
Amounts referable to business acquisitions |
||||||||
Liabilities assumed |
232 | 0 | 13,912 | |||||
Fair value of equity consideration |
0 | 0 | 18,529 |
|
NOTE 17: ASSET RETIREMENT OBLIGATIONS
Asset retirement obligations (AROs) are legal obligations associated with the retirement of long-lived assets resulting from the acquisition, construction, development and/or normal use of the underlying assets.
Recognition of a liability for an ARO is required in the period in which it is incurred at its estimated fair value. The associated asset retirement costs are capitalized as part of the carrying amount of the underlying asset and depreciated over the estimated useful life of the asset. The liability is accreted through charges to operating expenses. If the ARO is settled for other than the carrying amount of the liability, we recognize a gain or loss on settlement.
We record all AROs for which we have legal obligations for land reclamation at estimated fair value. Essentially all these AROs relate to our underlying land parcels, including both owned properties and mineral leases. For the years ended December 31, we recognized ARO operating costs related to accretion of the liabilities and depreciation of the assets as follows:
in thousands |
2013 | 2012 | 2011 | |||||
ARO Operating Costs |
||||||||
Accretion |
$ 10,685 |
$ 7,956 |
$ 8,195 |
|||||
Depreciation |
3,527 | 5,599 | 7,242 | |||||
Total |
$ 14,212 |
$ 13,555 |
$ 15,437 |
ARO operating costs are reported in cost of goods sold. AROs are reported within other noncurrent liabilities in our accompanying Consolidated Balance Sheets.
Reconciliations of the carrying amounts of our AROs for the years ended December 31 are as follows:
in thousands |
2013 | 2012 | |||
Asset Retirement Obligations |
|||||
Balance at beginning of year |
$ 150,072 |
$ 153,979 |
|||
Liabilities incurred |
69,111 | 127 | |||
Liabilities settled |
(16,203) | (2,993) | |||
Accretion expense |
10,685 | 7,956 | |||
Revisions up (down), net |
14,569 | (8,997) | |||
Balance at end of year |
$ 228,234 |
$ 150,072 |
The ARO liabilities incurred during 2013 relate primarily to reclamation activities required under a new development agreement and a conditional use permit at an aggregates facility on owned property in Southern California. The reclamation requirements at this property will result in the restoration and development of mined property into a 90 acre tract suitable for commercial and retail development. Upward revisions to our ARO liability during 2013 are largely attributable to an adjacent aggregates facility on owned property. The estimated cost to fill and compact the property increased and the estimated settlement date decreased resulting in an upward revision to the ARO.
Downward revisions to our ARO liability during 2012 relate primarily to extensions in the estimated settlement dates at numerous sites.
|
NOTE 18: GOODWILL AND INTANGIBLE ASSETS
We classify purchased intangible assets into three categories: (1) goodwill, (2) intangible assets with finite lives subject to amortization and (3) intangible assets with indefinite lives. Goodwill and intangible assets with indefinite lives are not amortized; rather, they are reviewed for impairment at least annually. For additional information regarding our policies on impairment reviews, see Note 1 under the captions Goodwill and Goodwill Impairment, and Impairment of Long-lived Assets excluding Goodwill.
GOODWILL
Goodwill is recognized when the consideration paid for a business combination (acquisition) exceeds the fair value of the tangible and other intangible assets acquired. Goodwill is allocated to reporting units for purposes of testing goodwill for impairment. There were no charges for goodwill impairment in the years ended December 31, 2013, 2012 and 2011.
We have four reportable segments organized around our principal product lines: aggregates, concrete, asphalt mix and cement. Changes in the carrying amount of goodwill by reportable segment for the years ended December 31, 2013, 2012 and 2011 are summarized below:
in thousands |
Aggregates |
Concrete |
Asphalt Mix |
Cement |
Total |
||||||||||
Goodwill, Gross Carrying Amount |
|||||||||||||||
Total as of December 31, 2011 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 252,664 |
$ 3,339,380 |
||||||||||
Total as of December 31, 2012 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 252,664 |
$ 3,339,380 |
||||||||||
Goodwill of divested businesses 1 |
(5,195) | 0 | 0 | 0 | (5,195) | ||||||||||
Total as of December 31, 2013 |
$ 2,989,888 |
$ 0 |
$ 91,633 |
$ 252,664 |
$ 3,334,185 |
||||||||||
Goodwill, Accumulated Impairment Losses |
|||||||||||||||
Total as of December 31, 2011 |
$ 0 |
$ 0 |
$ 0 |
$ (252,664) |
$ (252,664) |
||||||||||
Total as of December 31, 2012 |
$ 0 |
$ 0 |
$ 0 |
$ (252,664) |
$ (252,664) |
||||||||||
Total as of December 31, 2013 |
$ 0 |
$ 0 |
$ 0 |
$ (252,664) |
$ (252,664) |
||||||||||
Goodwill, net of Accumulated Impairment Losses |
|||||||||||||||
Total as of December 31, 2011 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 0 |
$ 3,086,716 |
||||||||||
Total as of December 31, 2012 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 0 |
$ 3,086,716 |
||||||||||
Total as of December 31, 2013 |
$ 2,989,888 |
$ 0 |
$ 91,633 |
$ 0 |
$ 3,081,521 |
1 |
The goodwill of divested businesses relates to the 2013 divestitures discussed in Note 19. |
We test goodwill for impairment on an annual basis or more frequently if events or circumstances change in a manner that would more likely than not reduce the fair value of a reporting unit below its carrying value. A decrease in the estimated fair value of one or more of our reporting units could result in the recognition of a material, noncash write-down of goodwill.
INTANGIBLE ASSETS
Intangible assets acquired in business combinations are stated at their fair value determined as of the date of acquisition. Costs incurred to renew or extend the life of existing intangible assets are capitalized. These capitalized renewal/extension costs were immaterial for the years presented. Intangible assets consist of contractual rights in place (primarily permitting and zoning rights), noncompetition agreements, favorable lease agreements, customer relationships and trade names and trademarks. Intangible assets acquired individually or otherwise obtained outside a business combination consist primarily of permitting, permitting compliance and zoning rights and are stated at their historical cost, less accumulated amortization, if applicable.
See Note 19 for the details of the intangible assets acquired in business acquisitions during 2013 and 2012. Amortization of finite-lived intangible assets is computed based on the estimated life of the intangible assets. Contractual rights in place associated with aggregates reserves are amortized using the unit-of-production method based on estimated recoverable units. Other intangible assets are amortized principally by the straight-line method. Intangible assets are reviewed for impairment when events or circumstances indicate that the carrying amount may not be recoverable. There were no charges for impairment of intangible assets in the years ended December 31, 2013, 2012 and 2011.
The gross carrying amount and accumulated amortization by major intangible asset class for the years ended December 31 are summarized below:
in thousands |
2013 | 2012 | ||||
Gross Carrying Amount |
||||||
Contractual rights in place |
$ 649,506 |
$ 640,450 |
||||
Noncompetition agreements |
1,200 | 1,450 | ||||
Favorable lease agreements |
16,677 | 16,677 | ||||
Permitting, permitting compliance and zoning rights |
88,113 | 82,596 | ||||
Customer relationships |
14,393 | 14,493 | ||||
Trade names and trademarks |
5,006 | 5,006 | ||||
Other |
2,014 | 3,711 | ||||
Total gross carrying amount |
$ 776,909 |
$ 764,383 |
||||
Accumulated Amortization |
||||||
Contractual rights in place |
$ (49,000) |
$ (42,470) |
||||
Noncompetition agreements |
(925) | (985) | ||||
Favorable lease agreements |
(3,053) | (2,584) | ||||
Permitting, permitting compliance and zoning rights |
(16,461) | (14,625) | ||||
Customer relationships |
(7,275) | (5,927) | ||||
Trade names and trademarks |
(2,587) | (2,044) | ||||
Other |
(30) | (3,216) | ||||
Total accumulated amortization |
$ (79,331) |
$ (71,851) |
||||
Total Intangible Assets Subject to Amortization, net |
$ 697,578 |
$ 692,532 |
||||
Intangible Assets with Indefinite Lives |
0 | 0 | ||||
Total Intangible Assets, net |
$ 697,578 |
$ 692,532 |
||||
Amortization Expense for the Year |
$ 11,732 |
$ 11,869 |
Estimated amortization expense for the five years subsequent to December 31, 2013 is as follows:
in thousands |
||
Estimated Amortization Expense for Five Subsequent Years |
||
2014 |
$ 12,994 |
|
2015 |
12,870 | |
2016 |
13,173 | |
2017 |
13,785 | |
2018 |
14,347 |
|
NOTE 19: ACQUISITIONS AND DIVESTITURES
2013 ACQUISITIONS, DIVESTITURES AND PENDING DIVESTITURES
In 2013, we acquired:
§ |
land containing 136 million tons of aggregates reserves at an existing quarry for $117,000,000. We previously operated this quarry under a lease which was scheduled to expire in 2017 |
§ |
one aggregates production facility and four ready-mixed concrete facilities for $29,983,000. As a result, we recognized $5,425,000 of amortizable intangible assets (contractual rights in place). The contractual rights in place will be amortized against earnings using the unit-of-production method over an estimated weighted-average period in excess of 50 years and will be deductible for income tax purposes over 15 years |
§ |
two aggregates production facilities for $59,968,000. After finalizing the purchase price allocation, we recognized $3,620,000 of amortizable intangible assets (contractual rights in place). The contractual rights in place will be amortized against earnings using the unit-of-production method over an estimated weighted-average period in excess of 20 years and will be deductible for income tax purposes over 15 years |
In 2013, we sold:
§ |
mitigation credits for net pretax cash proceeds of $1,463,000 resulting in a pretax gain of $1,377,000 |
§ |
reclaimed land associated with a former site of a ready-mixed concrete facility for net pretax cash proceeds of $11,261,000 resulting in a pretax gain of $9,027,000 |
§ |
a percentage of the future production from aggregates reserves at certain owned quarries. The sale was structured as a volumetric production payment (VPP) for which we received gross cash proceeds of $154,000,000 and incurred transaction costs of $905,000. The net proceeds were recorded as deferred revenue and are amortized on a unit-of-sales basis to revenues over the term of the VPP. See Note 1, caption Deferred Revenue, for the key terms of the VPP |
§ |
four aggregates production facilities for net pretax cash proceeds of $34,743,000 resulting in a pretax gain of $21,183,000. We allocated $4,521,000 of goodwill to these dispositions based on the relative fair values of the businesses disposed of and the portion of the reporting unit retained. Additionally, the dispositions of these facilities will likely result in a partial withdrawal from one of our multiemployer pension plans; therefore, we recognized a $4,000,000 liability related to this plan |
§ |
one aggregates production facility and its related replacement reserve land for net pretax cash proceeds of $5,133,000 resulting in a pretax gain of $2,802,000. We allocated $674,000 of goodwill to this disposition based on the relative fair value of the business disposed of and the portion of the reporting unit retained |
§ |
equipment and other personal property from two idled prestress concrete production facilities for net pretax cash proceeds of $622,000 resulting in a pretax gain of $457,000 |
Effective land management is both a business strategy and a social responsibility. We strive to achieve value through our mining activities as well as incremental value through effective post-mining land management. Our land management strategy includes routinely reclaiming and selling our previously mined land. Additionally, this strategy includes developing conservation banks by preserving land as a suitable habitat for endangered or sensitive species. These conservation banks have received approval from the United States Fish and Wildlife Service to offer mitigation credits for sale to third parties who may be required to compensate for the loss of habitats of endangered or sensitive species.
Pending divestiture (Aggregates segment — a previously mined and subsequently reclaimed tract of land) is presented in the accompanying Consolidated Balance Sheet as of December 31, 2013 as assets held for sale. We expect the sale to occur during 2014. Likewise, pending divestitures as of December 31, 2012 (Aggregates segment — a previously mined and subsequently reclaimed tract of land, an aggregates production facility and its related replacement reserve land, and Concrete segment — reclaimed land associated with a former site of a ready-mixed concrete facility) are presented in the accompanying Consolidated Balance Sheet as of December 31, 2012 as assets held for sale and liabilities of assets held for
sale. The major classes of assets and liabilities of assets classified as held for sale as of December 31 are as follows:
in thousands |
2013 | 2012 | |||
Held for Sale |
|||||
Current assets |
$ 0 |
$ 809 |
|||
Property, plant & equipment, net |
10,559 | 14,274 | |||
Total assets held for sale |
$ 10,559 |
$ 15,083 |
|||
Noncurrent liabilities |
$ 0 |
$ 801 |
|||
Total liabilities of assets held for sale |
$ 0 |
$ 801 |
2012 DIVESTITURES
In 2012, we sold:
§ |
two tracts of land totaling approximately 148 acres for net pretax cash proceeds of $57,690,000 resulting in a pretax gain of $41,155,000 |
§ |
an aggregates production facility including approximately 197 acres of land for net pretax cash proceeds of $10,476,000 resulting in a pretax gain of UPD |
§ |
a percentage of the future production from aggregates reserves at certain owned and leased quarries. The sale was structured as a VPP for which we received gross cash proceeds of $75,200,000 and incurred transactions costs of $1,617,000. The net proceeds were recorded as deferred revenue and are amortized on a unit-of-sales basis to revenues over the term of the VPP. See Note 1, caption Deferred Revenue, for the key terms of the VPP |
§ |
mitigation credits for net pretax cash proceeds of $13,469,000 resulting in a pretax gain of $12,342,000 |
§ |
real estate for net pretax cash proceeds of $9,691,000 resulting in a pretax gain of $5,979,000 |
2011 ACQUISITIONS AND DIVESTITURES
In 2011, we consummated a transaction resulting in an exchange of assets.
We acquired:
§ |
three aggregates facilities and one distribution yard |
In return, we divested:
§ |
two aggregates facilities, one asphalt mix facility, two ready-mixed concrete facilities, one recycling operation and undeveloped real property |
Total consideration for the acquired assets of $35,406,000 included the fair value of the divested assets plus $10,000,000 cash paid. We recognized a gain of $587,000, net of transaction costs of $531,000, based on the fair value of the divested assets.
Additionally in 2011, we acquired:
§ |
ten ready-mixed concrete facilities for 432,407 shares of common stock valued at the closing date price of $42.85 per share (total consideration of $18,529,000 net of acquired cash). We issued 372,992 shares to the seller at closing and retained the remaining shares to fulfill certain working capital adjustments and indemnification obligations. We issued an additional 60,855 shares (including shares accrued for dividends) of common stock to the seller as the final payment during 2012. As a result of this acquisition, we recognized $6,419,000 of amortizable intangible assets, none of which is deductible for income tax purposes. The amortizable intangible assets consist of contractual rights in place and will be amortized over an estimated weighted-average period of 20 years |
Additionally in 2011, we sold:
§ |
four aggregates facilities for net cash proceeds at closing of $61,774,000 and a receivable of $2,400,000 resulting in a pretax gain of $39,659,000. The book value of the divested operations included $10,300,000 of goodwill based on the relative fair value of the divested operations as compared to the relative fair value of the retained portion of the reporting unit |
|
NOTE 20: UNAUDITED SUPPLEMENTARY DATA
The following is a summary of selected quarterly financial information (unaudited) for each of the years ended December 31, 2013 and 2012:
2013 |
||||||||
Three Months Ended |
||||||||
in thousands, except per share data |
March 31 |
June 30 |
Sept 30 |
Dec 31 |
||||
Net sales |
$ 504,554 |
$ 696,078 |
$ 775,183 |
$ 652,881 |
||||
Total revenues |
538,162 | 738,733 | 813,568 | 680,246 | ||||
Gross profit |
17,655 | 132,895 | 158,983 | 117,347 | ||||
Operating earnings (loss) 1 |
(50,058) | 86,866 | 99,767 | 53,829 | ||||
Earnings (loss) from continuing operations 1 |
(61,619) | 30,128 | 42,150 | 10,097 | ||||
Net earnings (loss) 1 |
(54,836) | 28,772 | 41,363 | 9,083 | ||||
Basic earnings (loss) per share from continuing operations |
$ (0.47) |
$ 0.23 |
$ 0.32 |
$ 0.08 |
||||
Diluted earnings (loss) per share from continuing operations |
$ (0.47) |
$ 0.23 |
$ 0.32 |
$ 0.08 |
||||
Basic net earnings (loss) per share |
$ (0.42) |
$ 0.22 |
$ 0.32 |
$ 0.07 |
||||
Diluted net earnings (loss) per share |
$ (0.42) |
$ 0.22 |
$ 0.31 |
$ 0.07 |
1 |
Includes restructuring costs as described in Note 1, as follows (in thousands): Q1 $1,509, Q2 $0, Q3 $0 and Q4 $0. |
2012 |
||||||||
Three Months Ended |
||||||||
in thousands, except per share data |
March 31 |
June 30 |
Sept 30 |
Dec 31 |
||||
Net sales |
$ 499,851 |
$ 648,890 |
$ 687,616 |
$ 574,886 |
||||
Total revenues |
535,882 | 694,136 | 728,861 | 608,431 | ||||
Gross profit |
21,958 | 105,939 | 126,923 | 79,206 | ||||
Operating earnings (loss) 1, 2 |
(46,279) | 19,662 | 55,866 | 55,532 | ||||
Earnings (loss) from continuing operations 1, 2 |
(57,050) | (16,985) | 15,621 | 4,488 | ||||
Net earnings (loss) 1, 2 |
(52,053) | (18,283) | 14,260 | 3,483 | ||||
Basic earnings (loss) per share from continuing operations |
$ (0.44) |
$ (0.13) |
$ 0.12 |
$ 0.03 |
||||
Diluted earnings (loss) per share from continuing operations |
$ (0.44) |
$ (0.13) |
$ 0.12 |
$ 0.03 |
||||
Basic net earnings (loss) per share |
$ (0.40) |
$ (0.14) |
$ 0.11 |
$ 0.03 |
||||
Diluted net earnings (loss) per share |
$ (0.40) |
$ (0.14) |
$ 0.11 |
$ 0.03 |
1 |
Includes exchange offer costs as described in Note 1, as follows (in thousands): Q1 $10,065, Q2 $32,060, Q3 $1,206 and Q4 $49. |
2 |
Includes restructuring costs as described in Note 1, as follows (in thousands): Q1 $1,411, Q2 $4,551, Q3 $3,056 and Q4 $539. |
|
NOTE 21: SUBSEQUENT EVENTS
On January 23, 2014, we entered into an agreement to sell our cement and concrete businesses in the Florida area to Cementos Argos for gross cash proceeds of $720,000,000. We will retain all of our aggregates operations in Florida. As part of the transaction, we have entered into a separate supply agreement to provide aggregates to the divested facilities, at market prices, for a period of 20 years. We will retain our Cement segment’s calcium operation in Brooksville, Florida, as well as real estate associated with certain former ready-mixed concrete facilities. As a result of our continuing involvement (supply agreement) and the retained assets, we will not report the dispositions as discontinued operations. The transaction, which is subject to regulatory approval under the Hart-Scott-Rodino Act and customary closing conditions, is expected to close in the first quarter of 2014.
Concurrent with the announcement of the transaction with Cementos Argos, we initiated a tender offer to purchase $500,000,000 of outstanding debt. Based on the results as of the early tender date, the expected note purchases are denominated as follows; $375,000,000 of 6.50% notes due in 2016 and $125,000,000 of 6.40% notes due in 2017. The tender offer is expected to settle in the first quarter of 2014 and is contingent on closing the transaction with Cementos Argos.
|
NATURE OF OPERATIONS
Vulcan Materials Company (the "Company," "Vulcan," "we," "our"), a New Jersey corporation, is the nation's largest producer of construction aggregates, primarily crushed stone, sand and gravel and a major producer of asphalt mix and ready-mixed concrete.
Due to the 2005 sale of our Chemicals business as described in Note 2, the operating results of the Chemicals business are presented as discontinued operations in the accompanying Consolidated Statements of Comprehensive Income.
PRINCIPLES OF CONSOLIDATION
The consolidated financial statements include the accounts of Vulcan Materials Company and all our majority or
wholly-owned subsidiary companies. All intercompany transactions and accounts have been eliminated in consolidation.
RESTRUCTURING CHARGES
Costs associated with restructuring our operations include severance and related charges to eliminate a specified number of employee positions, costs to relocate employees, contract cancellation costs and charges to vacate facilities and consolidate operations. Relocation and contract cancellation costs and charges to vacate facilities are recognized in the period the liability is incurred. Severance charges for employees who are required to render service beyond a minimum retention period, generally more than 60 days, are recognized ratably over the retention period; otherwise, the full severance charge is recognized on the date a detailed restructuring plan has been authorized by management and communicated to employees.
In 2011, we substantially completed the implementation of a multi-year project to replace our legacy information technology systems with new ERP and Shared Services platforms. These platforms are helping us streamline processes enterprise-wide and standardize administrative and support functions while providing enhanced flexibility to monitor and control costs. Leveraging this significant investment in technology allowed us to reduce overhead and administrative staff. Additionally, in December 2011, our Board of Directors approved a restructuring plan to consolidate our eight divisions into four regions as part of an ongoing effort to reduce overhead costs and increase operating efficiency. As a result of these two restructuring plans, we recognized $12,971,000 of severance and related charges in 2011. There were no significant charges related to these restructuring plans in 2012 and 2013.
In 2012, our Board approved a Profit Enhancement Plan that further leverages our streamlined management structure and substantially completed ERP and Shared Services platforms to achieve cost reductions and other earnings enhancements. During 2013 and 2012, respectively, we incurred $1,509,000 and $9,557,000 of costs (primarily project design, outside advisory and severance) related to the implementation of this plan. We do not expect to incur any future material charges related to this Profit Enhancement Plan.
EXCHANGE OFFER COSTS
In December 2011, Martin Marietta Materials, Inc. (Martin Marietta) commenced an unsolicited exchange offer for all outstanding shares of our common stock and indicated its intention to nominate a slate of directors to our Board. After careful consideration, including a thorough review of the offer with its financial and legal advisors, our Board unanimously determined that Martin Marietta’s offer was inadequate, substantially undervalued Vulcan, was not in the best interests of Vulcan and its shareholders and had substantial risk.
In May 2012, the Delaware Chancery Court ruled and the Delaware Supreme Court affirmed that Martin Marietta had breached two confidentiality agreements between the companies, and enjoined Martin Marietta through September 15, 2012 from pursuing its exchange offer for our shares, prosecuting its proxy contest, or otherwise taking steps to acquire control of our shares or assets and from any further violations of the two confidentiality agreements between the parties. As a result of the court ruling, Martin Marietta withdrew its exchange offer and its board nominees.
In response to Martin Marietta’s actions, we incurred legal, professional and other costs as follows: 2012 — $43,380,000 and 2011 — $2,227,000. As of December 31, 2013, $43,107,000 of the incurred costs was paid.
CASH EQUIVALENTS
We classify as cash equivalents all highly liquid securities with a maturity of three months or less at the time of purchase. The carrying amount of these securities approximates fair value due to their short-term maturities.
ACCOUNTS AND NOTES RECEIVABLE
Accounts and notes receivable from customers result from our extending credit to trade customers for the purchase of our products. The terms generally provide for payment within 30 days of being invoiced. On occasion, when necessary to conform to regional industry practices, we sell product under extended payment terms, which may result in either secured or unsecured short-term notes; or, on occasion, notes with durations of less than one year are taken in settlement of existing accounts receivable. Other accounts and notes receivable result from short-term transactions (less than one year) other than the sale of our products, such as interest receivable; insurance claims; freight claims; tax refund claims; bid deposits or rents receivable. Receivables are aged and appropriate allowances for doubtful accounts and bad debt expense are recorded. Bad debt expense for the years ended December 31 was as follows: 2013 — $602,000, 2012 — $2,505,000 and 2011 — $1,644,000. Write-offs of accounts receivables for the years ended December 31 were as follows: 2013 — $1,946,000, 2012 — $2,805,000 and 2011 — $2,651,000.
FINANCING RECEIVABLES
Financing receivables are included in accounts and notes receivable and/or investments and long-term receivables in the accompanying Consolidated Balance Sheets. Financing receivables are contractual rights to receive money on demand or on fixed or determinable dates. Trade receivables with normal credit terms are not considered financing receivables. Financing receivables were as follows: December 31, 2013 — $7,720,000 and December 31, 2012 — $8,609,000. Both of these balances include a related-party (Vulcan Materials Company Foundation) receivable in the amount of $1,550,000 due in 2014. None of our financing receivables are individually significant. We evaluate the collectibility of financing receivables on a periodic basis or whenever events or changes in circumstances indicate we may be exposed to credit losses. As of December 31, 2013 and 2012, no allowances were recorded for these receivables.
INVENTORIES
Inventories and supplies are stated at the lower of cost or market. We use the last-in, first-out (LIFO) method of valuation for most of our inventories because it results in a better matching of costs with revenues. Such costs include fuel, parts and supplies, raw materials, direct labor and production overhead. An actual valuation of inventory under the LIFO method can be made only at the end of each year based on the inventory levels and costs at that time. Accordingly, interim LIFO calculations are based on our estimates of expected year-end inventory levels and costs and are subject to the final year-end LIFO inventory valuation. Substantially all operating supplies inventory is carried at average cost. For additional information regarding our inventories see Note 3.
PROPERTY, PLANT & EQUIPMENT
Property, plant & equipment are carried at cost less accumulated depreciation, depletion and amortization. The cost of properties held under capital leases, if any, is equal to the lower of the net present value of the minimum lease payments or the fair value of the leased property at the inception of the lease.
Capitalized software costs of $10,321,000 and $10,855,000 are reflected in net property, plant & equipment as of December 31, 2013 and 2012, respectively. We capitalized software costs for the years ended December 31 as follows: 2013 — $1,695,000, 2012 — $408,000 and 2011 — $3,746,000. During the same periods, $2,230,000, $2,463,000 and $2,520,000, respectively, of previously capitalized costs were depreciated. For additional information regarding our property, plant & equipment see Note 4.
REPAIR AND MAINTENANCE
Repair and maintenance costs generally are charged to operating expense as incurred. Renewals and betterments that add materially to the utility or useful lives of property, plant & equipment are capitalized and subsequently depreciated. Actual costs for planned major maintenance activities, related primarily to periodic overhauls on our oceangoing vessels, are capitalized and amortized to the next overhaul.
DEPRECIATION, DEPLETION, ACCRETION AND AMORTIZATION
Depreciation is generally computed by the straight-line method at rates based on the estimated service lives of the various classes of assets, which include machinery and equipment (3 to 30 years), buildings (10 to 20 years) and land improvements (7 to 20 years). Capitalized software costs are included in machinery and equipment and are depreciated on a straight-line basis beginning when the software project is substantially complete. Depreciation for our Newberry, Florida cement production facilities is computed by the unit-of-production method based on estimated output.
Cost depletion on depletable quarry land is computed by the unit-of-production method based on estimated recoverable units.
Accretion reflects the period-to-period increase in the carrying amount of the liability for asset retirement obligations. It is computed using the same credit-adjusted, risk-free rate used to initially measure the liability at fair value.
Leaseholds are amortized over varying periods not in excess of applicable lease terms or estimated useful lives.
Amortization of intangible assets subject to amortization is computed based on the estimated life of the intangible assets.
A significant portion of our intangible assets is contractual rights in place associated with zoning, permitting and other rights to access and extract aggregates reserves. Contractual rights in place associated with aggregates reserves are amortized using the unit-of-production method based on estimated recoverable units. Other intangible assets are amortized principally by the straight-line method.
Depreciation, depletion, accretion and amortization expense for the years ended December 31 is outlined below:
in thousands |
2013 | 2012 | 2011 | |||||
Depreciation, Depletion, Accretion and Amortization |
||||||||
Depreciation |
$ 271,180 |
$ 301,146 |
$ 328,072 |
|||||
Depletion |
13,028 | 10,607 | 11,195 | |||||
Accretion |
10,685 | 7,956 | 8,195 | |||||
Amortization of leaseholds |
483 | 381 | 225 | |||||
Amortization of intangibles |
11,732 | 11,869 | 14,032 | |||||
Total |
$ 307,108 |
$ 331,959 |
$ 361,719 |
DERIVATIVE INSTRUMENTS
We periodically use derivative instruments to reduce our exposure to interest rate risk, currency exchange risk or price fluctuations on commodity energy sources consistent with our risk management policies. We do not use derivative financial instruments for speculative or trading purposes. Additional disclosures regarding our derivative instruments are presented in Note 5.
FAIR VALUE MEASUREMENTS
Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date. The fair value hierarchy prioritizes the inputs to valuation techniques used to measure fair value into three broad levels as described below:
Level 1: Quoted prices in active markets for identical assets or liabilities
Level 2: Inputs that are derived principally from or corroborated by observable market data
Level 3: Inputs that are unobservable and significant to the overall fair value measurement
Our assets at December 31 subject to fair value measurement on a recurring basis are summarized below:
Level 1 |
|||||||
in thousands |
2013 | 2012 | |||||
Fair Value Recurring |
|||||||
Rabbi Trust |
|||||||
Mutual funds |
$ 15,255 |
$ 13,349 |
|||||
Equities |
12,828 | 9,843 | |||||
Total |
$ 28,083 |
$ 23,192 |
Level 2 |
|||||||
in thousands |
2013 | 2012 | |||||
Fair Value Recurring |
|||||||
Rabbi Trust |
|||||||
Common/collective trust funds |
$ 1,244 |
$ 2,265 |
|||||
Total |
$ 1,244 |
$ 2,265 |
We have established two Rabbi Trusts for the purpose of providing a level of security for the employee nonqualified retirement and deferred compensation plans and for the directors' nonqualified deferred compensation plans. The fair values of these investments are estimated using a market approach. The Level 1 investments include mutual funds and equity securities for which quoted prices in active markets are available. Level 2 investments are stated at estimated fair value based on the underlying investments in those funds (short-term, highly liquid assets in commercial paper, short-term bonds and certificates of deposit).
Net trading gains (losses) of the Rabbi Trust investments were $4,398,000, $8,564,000 and $(3,292,000) for the years ended December 31, 2013, 2012 and 2011, respectively. The portions of the net trading gains (losses) related to investments still held by the Rabbi Trusts at December 31, 2013, 2012 and 2011 were $4,234,000, $9,012,000 and $(3,370,000), respectively.
The carrying values of our cash equivalents, accounts and notes receivable, current maturities of long-term debt, short-term borrowings, trade payables and accruals, and all other current liabilities approximate their fair values because of the
short-term nature of these instruments. Additional disclosures for derivative instruments and interest-bearing debt are presented in Notes 5 and 6, respectively.
There were no assets or liabilities subject to fair value measurement on a nonrecurring basis in 2013. Assets that were subject to fair value measurement on a nonrecurring basis as of December 31, 2012 are summarized below:
2012 |
|||||||||||||
Impairment |
|||||||||||||
in thousands |
Level 3 |
Charges |
|||||||||||
Fair Value Nonrecurring |
|||||||||||||
Assets held for sale |
$ 10,559 |
$ 1,738 |
|||||||||||
Totals |
$ 10,559 |
$ 1,738 |
The fair values of the assets classified as held for sale were estimated based on the negotiated transaction values. The impairment charges represent the difference between the carrying value and the fair value less costs to sell of the assets.
GOODWILL AND GOODWILL IMPAIRMENT
Goodwill represents the excess of the cost of net assets acquired in business combinations over the fair value of the identifiable tangible and intangible assets acquired and liabilities assumed in a business combination. Goodwill impairment exists when the fair value of a reporting unit is less than its carrying amount. As of December 31, 2013, goodwill totaled $3,081,521,000 as compared to $3,086,716,000 at December 31, 2012. Total goodwill represents 37% of total assets at December 31, 2013 compared to 38% as of December 31, 2012.
Goodwill is tested for impairment annually, as of November 1, or more frequently whenever events or circumstances change that would more likely than not reduce the fair value of a reporting unit below its carrying amount. Goodwill is tested for impairment one level below our operating segments (reporting unit). We have identified 17 reporting units, of which 9 carry goodwill. We have the option of either assessing qualitative factors to determine whether it is more likely than not that the carrying value of our reporting units exceeds their respective fair value or proceeding directly to a two-step quantitative test.
The first step of the impairment test identifies potential impairment by comparing the fair value of a reporting unit to its carrying value, including goodwill. If the fair value of a reporting unit exceeds its carrying value, goodwill of the reporting unit is not considered impaired and the second step of the impairment test is not required. If the carrying value of a reporting unit exceeds its fair value, the second step of the impairment test is performed to measure the amount of impairment loss, if any.
The second step of the impairment test compares the implied fair value of the reporting unit goodwill with the carrying amount of that goodwill. The implied fair value of goodwill is determined by hypothetically allocating the fair value of the reporting unit to its identifiable assets and liabilities in a manner consistent with a business combination, with any excess fair value representing implied goodwill. If the carrying value of the reporting unit goodwill exceeds the implied fair value of that goodwill, an impairment loss is recognized in an amount equal to that excess.
We have four operating segments organized around our principal product lines: aggregates, concrete, asphalt mix and cement. Within these four operating segments, we have identified 17 reporting units based primarily on geographic location. The carrying value of each reporting unit is determined by assigning assets and liabilities, including goodwill, to those reporting units as of the measurement date. We estimate the fair values of the reporting units by considering the indicated fair values derived from both an income approach, which involves discounting estimated future cash flows, and a market approach, which involves the application of revenue and EBITDA multiples of comparable companies. We consider market factors when determining the assumptions and estimates used in our valuation models. To substantiate the fair values derived from these valuations, we reconcile the reporting unit fair values to our market capitalization.
We elected to perform the quantitative impairment test for all years presented. The results of the first step of the annual impairment tests performed as of November 1, 2013 and 2012 indicated that the fair values of all reporting units with goodwill substantially exceeded their carrying values. The results of the first step of the annual impairment tests performed as of November 1, 2011 indicated that the fair values of the reporting units with goodwill exceeded their carrying values. Accordingly, there were no charges for goodwill impairment in the years ended December 31, 2013, 2012 or 2011.
Determining the fair value of our reporting units involves the use of significant estimates and assumptions and considerable management judgment. We base our fair value estimates on assumptions we believe to be reasonable at the time, but such assumptions are subject to inherent uncertainty. Actual results may differ materially from those estimates. Changes in key assumptions or management judgment with respect to a reporting unit or its prospects, which may result from a change in market conditions, market trends, interest rates or other factors outside of our control, or significant underperformance relative to historical or projected future operating results, could result in a significantly different estimate of the fair value of our reporting units, which could result in an impairment charge in the future.
For additional information regarding goodwill see Note 18.
IMPAIRMENT OF LONG-LIVED ASSETS EXCLUDING GOODWILL
We evaluate the carrying value of long-lived assets, including intangible assets subject to amortization, when events and circumstances indicate that the carrying value may not be recoverable. As of December 31, 2013, net property, plant & equipment represents 40% of total assets, while net other intangible assets represents 8% of total assets. The carrying value of long-lived assets is considered impaired when the estimated undiscounted cash flows from such assets are less than their carrying value. In that event, we recognize a loss equal to the amount by which the carrying value exceeds the fair value of the long-lived assets. Fair value is determined primarily by using a discounted cash flow methodology that requires considerable management judgment and long-term assumptions. Our estimate of net future cash flows is based on historical experience and assumptions of future trends, which may be different from actual results. We periodically review the appropriateness of the estimated useful lives of our long-lived assets.
We test long-lived assets for impairment at the lowest level for which identifiable cash flows are largely independent of the cash flows of other assets. As a result, our long-lived asset impairment test is at a significantly lower level than the level at which we test goodwill for impairment. In markets where we do not produce downstream products (e.g. ready-mixed concrete and asphalt mix), the lowest level of largely independent identifiable cash flows is at the individual aggregates operation or a group of aggregates operations collectively serving a local market. Conversely, in vertically integrated markets, the cash flows of our downstream and upstream businesses are not largely independently identifiable as the selling price of the upstream products (aggregates and cement) determines the profitability of the downstream business.
We recorded no asset impairments during 2013. During 2012, we recorded a $2,034,000 loss on impairment of long-lived assets related primarily to assets classified as held for sale (see Note 19). Long-lived asset impairments during 2011 were immaterial and related to property abandonments.
For additional information regarding long-lived assets and intangible assets see Notes 4 and 18.
COMPANY OWNED LIFE INSURANCE
We have Company Owned Life Insurance (COLI) policies for which the cash surrender values, loans outstanding and the net values included in other noncurrent assets in the accompanying Consolidated Balance Sheets as of December 31 are as follows:
in thousands |
2013 | 2012 | |||
Company Owned Life Insurance |
|||||
Cash surrender value |
$ 44,586 |
$ 41,351 |
|||
Loans outstanding |
44,566 | 41,345 | |||
Net value included in noncurrent assets |
$ 20 |
$ 6 |
REVENUE RECOGNITION
Revenue is recognized at the time the selling price is fixed, the product's title is transferred to the buyer and collectibility of the sales proceeds is reasonably assured (typically occurs when finished products are shipped to the customer). Total revenues include sales of products to customers, net of any discounts and taxes, and third-party delivery revenues billed to customers. We bill our customers for transportation provided by third-party carriers for delivery of their purchased products.
DEFERRED REVENUE
We have entered into two transactions (September 2013 and December 2012) through which we sold a percentage of the future production from aggregates reserves at eight quarries (seven owned and one leased). These sales were structured as volumetric production payments (VPPs). We received net cash proceeds of $153,095,000 and $73,644,000 for the 2013 and 2012 transactions, respectively. Concurrently, we entered into marketing agreements with the purchaser through which we are designated the exclusive sales agent for the purchaser’s percentage of future production. Our consolidated total revenues for 2013 and 2012 exclude the proceeds from these VPP transactions. The proceeds were recorded as deferred revenue and are amortized to revenue on a unit-of sales basis over the terms of the VPP transactions.
The common key terms of both VPP transactions are:
§ |
the purchaser has a nonoperating interest in reserves entitling them to a percentage of future production |
§ |
there is no minimum annual or cumulative production or sales volume, nor any minimum sales price required |
§ |
the purchaser has the right to take its percentage of future production in physical product, or receive the cash proceeds from the sale of its percentage of future production under the terms of a separate marketing agreement |
§ |
the purchaser's percentage of future production is conveyed free and clear of future costs of production and sales |
§ |
we retain full operational and marketing control of the specified quarries |
§ |
we retain fee simple interest in the land as well as any residual values that may be realized upon the conclusion of mining |
The key terms specific to the 2013 VPP transaction are:
§ |
terminate at the earlier to occur of September 30, 2051 or the sale of 250.8 million tons of aggregates from the specified quarries subject to the VPP; based on historical and projected sales volumes from the specified quarries, it is expected that 250.8 million tons will be sold prior to September 30, 2051 |
§ |
the purchaser's percentage of the maximum 250.8 million tons of future production is estimated, based on current sales volumes projections, to be 11.5% (approximately 29 million tons); the actual percentage may vary |
The key terms specific to the 2012 VPP transaction are:
§ |
terminate at the earlier to occur of December 31, 2052 or the sale of 143.2 million tons of aggregates from the specified quarries subject to the VPP; based on historical and projected volumes from the specified quarries, it is expected that 143.2 million tons will be sold prior to December 31, 2052 |
§ |
the purchaser's percentage of the maximum 143.2 million tons of future production is estimated, based on current sales volumes projections, to be 10.5% (approximately 15 million tons); the actual percentage may vary |
The impact to our net sales and gross margin related to the VPPs is outlined as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Revenue amortized from deferred revenue |
$ 1,996 |
$ 0 |
$ 0 |
|||||
Purchaser's proceeds from sale of production |
(6,197) | 0 | 0 | |||||
Decrease to net sales and gross profit |
$ (4,201) |
$ 0 |
$ 0 |
Based on expected aggregates sales from the specified quarries, we anticipate recognizing a range of $4,500,000 to $5,500,000 of deferred revenue in our 2014 Consolidated Statement of Comprehensive Income.
STRIPPING COSTS
In the mining industry, the costs of removing overburden and waste materials to access mineral deposits are referred to as stripping costs.
Stripping costs incurred during the production phase are considered costs of extracted minerals under our inventory costing system, inventoried, and recognized in cost of sales in the same period as the revenue from the sale of the inventory. The production stage is deemed to begin when the activities, including removal of overburden and waste material that may contain incidental saleable material, required to access the saleable product are complete. Stripping costs considered as production costs and included in the costs of inventory produced were $41,716,000 in 2013, $37,875,000 in 2012 and $40,049,000 in 2011.
Conversely, stripping costs incurred during the development stage of a mine (pre-production stripping) are excluded from our inventory cost. Pre-production stripping costs are capitalized and reported within other noncurrent assets in our accompanying Consolidated Balance Sheets. Capitalized pre-production stripping costs are expensed over the productive life of the mine using the unit-of-production method. Pre-production stripping costs included in other noncurrent assets were $24,026,000 as of December 31, 2013 and $18,887,000 as of December 31, 2012.
OTHER COSTS
Costs are charged to earnings as incurred for the start-up of new plants and for normal recurring costs of mineral exploration and research and development. Research and development costs totaled $0 in 2013, $0 in 2012 and $1,109,000 in 2011, and are included in selling, administrative and general expenses in the Consolidated Statements of Comprehensive Income.
SHARE-BASED COMPENSATION
We account for our share-based compensation awards using fair-value-based measurement methods. These result in the recognition of compensation expense for all share-based compensation awards, including stock options, based on their fair value as of the grant date. Compensation cost is recognized over the requisite service period.
We receive an income tax deduction for share-based compensation equal to the excess of the market value of our common stock on the date of exercise or issuance over the exercise price. Tax benefits resulting from tax deductions in excess of the compensation cost recognized (excess tax benefits) are classified as financing cash flows. The $161,000, $267,000 and $121,000 in excess tax benefits classified as financing cash inflows for the years ended December 31, 2013, 2012 and 2011, respectively, in the accompanying Consolidated Statements of Cash Flows relate to the exercise of stock options and issuance of shares under long-term incentive plans.
A summary of the estimated future compensation cost (unrecognized compensation expense) as of December 31, 2013 related to share-based awards granted to employees under our long-term incentive plans is presented below:
Unrecognized |
Expected |
|||||
Compensation |
Weighted-average |
|||||
dollars in thousands |
Expense |
Recognition (Years) |
||||
Share-based Compensation |
||||||
SOSARs 1 |
$ 2,825 |
1.6 | ||||
Performance and restricted shares |
19,498 | 2.6 | ||||
Total/weighted-average |
$ 22,323 |
2.5 |
1 |
Stock-Only Stock Appreciation Rights (SOSARs) |
Pretax compensation expense related to our employee share-based compensation awards and related income tax benefits for the years ended December 31 are summarized below:
in thousands |
2013 | 2012 | 2011 | |||||
Employee Share-based Compensation Awards |
||||||||
Pretax compensation expense |
$ 20,187 |
$ 15,491 |
$ 17,537 |
|||||
Income tax benefits |
7,833 | 6,011 | 6,976 |
For additional information regarding share-based compensation, see Note 11 under the caption Share-based Compensation Plans.
RECLAMATION COSTS
Reclamation costs resulting from normal use of long-lived assets are recognized over the period the asset is in use only if there is a legal obligation to incur these costs upon retirement of the assets. Additionally, reclamation costs resulting from normal use under a mineral lease are recognized over the lease term only if there is a legal obligation to incur these costs upon expiration of the lease. The obligation, which cannot be reduced by estimated offsetting cash flows, is recorded at fair value as a liability at the obligating event date and is accreted through charges to operating expenses. This fair value is also capitalized as part of the carrying amount of the underlying asset and depreciated over the estimated useful life of the asset. If the obligation is settled for other than the carrying amount of the liability, a gain or loss is recognized on settlement.
To determine the fair value of the obligation, we estimate the cost for a third party to perform the legally required reclamation tasks including a reasonable profit margin. This cost is then increased for both future estimated inflation and an estimated market risk premium related to the estimated years to settlement. Once calculated, this cost is discounted to fair value using present value techniques with a credit-adjusted, risk-free rate commensurate with the estimated years to settlement.
In estimating the settlement date, we evaluate the current facts and conditions to determine the most likely settlement date. If this evaluation identifies alternative estimated settlement dates, we use a weighted-average settlement date considering the probabilities of each alternative.
We review reclamation obligations at least annually for a revision to the cost or a change in the estimated settlement date. Additionally, reclamation obligations are reviewed in the period that a triggering event occurs that would result in either a revision to the cost or a change in the estimated settlement date. Examples of events that would trigger a change in the cost include a new reclamation law or amendment of an existing mineral lease. Examples of events that would trigger a change in the estimated settlement date include the acquisition of additional reserves or the closure of a facility.
The carrying value of these obligations was $228,234,000 as of December 31, 2013 and $150,072,000 as of December 31, 2012. For additional information regarding reclamation obligations (referred to in our financial statements as asset retirement obligations) see Note 17.
PENSION AND OTHER POSTRETIREMENT BENEFITS
Accounting for pension and postretirement benefits requires that we make significant assumptions regarding the valuation of benefit obligations and the performance of plan assets. The primary assumptions are as follows:
§ |
Discount Rate — The discount rate is used in calculating the present value of benefits, which is based on projections of benefit payments to be made in the future |
§ |
Expected Return on Plan Assets — We project the future return on plan assets based principally on prior performance and our expectations for future returns for the types of investments held by the plan as well as the expected long-term asset allocation of the plan. These projected returns reduce the recorded net benefit costs |
§ |
Rate of Compensation Increase — For salary-related plans only, we project employees' annual pay increases through 2015, which are used to project employees' pension benefits at retirement |
§ |
Rate of Increase in the Per Capita Cost of Covered Healthcare Benefits — We project the expected increases in the cost of covered healthcare benefits |
Accounting standards provide for the delayed recognition of differences between actual results and expected or estimated results. This delayed recognition of actual results allows for a smoothed recognition in earnings of changes in benefit obligations and plan performance over the working lives of the employees who benefit under the plans. The differences between actual results and expected or estimated results are recognized in full in other comprehensive income. Amounts recognized in other comprehensive income are reclassified to earnings in a systematic manner over the average remaining service period of active employees expected to receive benefits under the plan.
For additional information regarding pension and other postretirement benefits see Note 10.
ENVIRONMENTAL COMPLIANCE
Our environmental compliance costs include the cost of ongoing monitoring programs, the cost of remediation efforts and other similar costs. We expense or capitalize environmental costs consistent with our capitalization policy. We expense costs for an existing condition caused by past operations that do not contribute to future revenues. We accrue costs for environmental assessment and remediation efforts when we determine that a liability is probable and we can reasonably estimate the cost. At the early stages of a remediation effort, environmental remediation liabilities are not easily quantified due to the uncertainties of various factors. The range of an estimated remediation liability is defined and redefined as events in the remediation effort occur.
When we can estimate a range of probable loss, we accrue the most likely amount. In the event that no amount in the range of probable loss is considered most likely, the minimum loss in the range is accrued. As of December 31, 2013, the spread between the amount accrued and the maximum loss in the range for all sites for which a range can be reasonably estimated was $3,944,000. Accrual amounts may be based on technical cost estimations or the professional judgment of experienced environmental managers. Our Safety, Health and Environmental Affairs Management Committee routinely reviews cost estimates, including key assumptions, for accruing environmental compliance costs; however, a number of factors, including adverse agency rulings and encountering unanticipated conditions as remediation efforts progress, may cause actual results to differ materially from accrued costs.
For additional information regarding environmental compliance costs see Note 8.
CLAIMS AND LITIGATION INCLUDING SELF-INSURANCE
We are involved with claims and litigation, including items covered under our self-insurance program. We are self-insured for losses related to workers' compensation up to $2,000,000 per occurrence and automotive and general/product liability up to $3,000,000 per occurrence. We have excess coverage on a per occurrence basis beyond these retention levels.
Under our self-insurance program, we aggregate certain claims and litigation costs that are reasonably predictable based on our historical loss experience and accrue losses, including future legal defense costs, based on actuarial studies. Certain claims and litigation costs, due to their unique nature, are not included in our actuarial studies. We use both internal and outside legal counsel to assess the probability of loss, and establish an accrual when the claims and litigation represent a probable loss and the cost can be reasonably estimated. For matters not included in our actuarial studies, legal defense costs are accrued when incurred. The following table outlines our self-insurance program at December 31:
dollars in thousands |
2013 | 2012 | |||
Self-insurance Program |
|||||
Self-insured liabilities (undiscounted) |
$ 50,538 |
$ 48,019 |
|||
Insured liabilities (undiscounted) |
17,497 | 15,054 | |||
Discount rate |
0.98% | 0.51% | |||
Amounts Recognized in Consolidated |
|||||
Balance Sheets |
|||||
Investments and long-term receivables |
$ 16,917 |
$ 14,822 |
|||
Other accrued liabilities |
(16,657) | (17,260) | |||
Other noncurrent liabilities |
(49,148) | (44,902) | |||
Net liabilities (discounted) |
$ (48,888) |
$ (47,340) |
Estimated payments (undiscounted) under our self-insurance program for the five years subsequent to December 31, 2013 are as follows:
in thousands |
||
Estimated Payments under Self-insurance Program |
||
2014 |
$ 22,151 |
|
2015 |
12,749 | |
2016 |
8,229 | |
2017 |
5,579 | |
2018 |
4,051 |
Significant judgment is used in determining the timing and amount of the accruals for probable losses, and the actual liability could differ materially from the accrued amounts.
INCOME TAXES
We file various federal, state and foreign income tax returns, including some returns that are consolidated with subsidiaries. We account for the current and deferred tax effects of such returns using the asset and liability method. Significant judgments and estimates are required in determining our current and deferred tax assets and liabilities, which reflect our best assessment of the estimated future taxes we will pay. These estimates are updated throughout the year to consider income tax return filings, our geographic mix of earnings, legislative changes and other relevant items.
We recognize deferred tax assets and liabilities based on the differences between the financial statement carrying amounts of assets and liabilities and the amounts used for income tax purposes. Deferred tax assets represent items to be used as a tax deduction or credit in future tax returns. Realization of the deferred tax assets ultimately depends on the existence of sufficient taxable income of the appropriate character in either the carryback or carryforward period.
Each quarter we analyze the likelihood that our deferred tax assets will be realized. A valuation allowance is recorded if, based on the weight of all available positive and negative evidence, it is more likely than not (a likelihood of more than 50%) that some portion, or all, of a deferred tax asset will not be realized. A summary of our deferred tax assets is included in Note 9.
On an annual basis, we perform a comprehensive analysis of all forms of positive and negative evidence based on year end results. During each interim period, we update our annual analysis for significant changes in the positive and negative evidence.
If we later determine that realization is more likely than not for deferred tax assets with a valuation allowance, the related valuation allowance will be reduced. Conversely, if we determine that it is more likely than not that we will not be able to realize a portion of our deferred tax assets, we will increase the valuation allowance.
U.S. income taxes are not provided on foreign earnings when such earnings are indefinitely reinvested offshore. At least annually, we evaluate our investment strategies for each foreign tax jurisdiction in which we operate to determine whether foreign earnings will be indefinitely reinvested offshore.
We recognize a tax benefit associated with an uncertain tax position when, in our judgment, it is more likely than not that the position will be sustained based upon the technical merits of the position. For a tax position that meets the more-likely-than-not recognition threshold, we initially and subsequently measure the income tax benefit as the largest amount that we judge to have a greater than 50% likelihood of being realized. Our liability associated with unrecognized tax benefits is adjusted periodically due to changing circumstances, such as the progress of tax audits, case law developments and new or emerging legislation. Such adjustments are recognized entirely in the period in which they are identified. Our income tax provision includes the net impact of changes in the liability for unrecognized tax benefits.
The years open to tax examinations vary by jurisdiction. While it is often difficult to predict the final outcome or the timing of resolution of any particular tax matter, we believe our liability for unrecognized tax benefits is adequate.
We consider an issue to be resolved at the earlier of the issue being “effectively settled,” settlement of an examination, or the expiration of the statute of limitations. Upon resolution, unrecognized tax benefits will be reversed as a discrete event.
Our liability for unrecognized tax benefits is generally presented as noncurrent. However, if we anticipate paying cash within one year to settle an uncertain tax position, the liability is presented as current. We classify interest and penalties recognized on the liability for unrecognized tax benefits as income tax expense.
Our largest permanent item in computing both our taxable income and effective tax rate is the deduction allowed for statutory depletion. The impact of statutory depletion on the effective tax rate is presented in Note 9. The deduction for statutory depletion does not necessarily change proportionately to changes in pretax earnings.
COMPREHENSIVE INCOME
We report comprehensive income in our Consolidated Statements of Comprehensive Income and Consolidated Statements of Equity. Comprehensive income comprises two subsets: net earnings and other comprehensive income (OCI). OCI includes fair value adjustments to cash flow hedges, actuarial gains or losses and prior service costs related to pension and postretirement benefit plans.
For additional information regarding comprehensive income see Note 14.
EARNINGS PER SHARE (EPS)
We report two earnings per share numbers, basic and diluted. These are computed by dividing net earnings by the weighted-average common shares outstanding (basic EPS) or weighted-average common shares outstanding assuming dilution (diluted EPS), as set forth below:
in thousands |
2013 | 2012 | 2011 | |||||
Weighted-average common shares outstanding |
130,272 | 129,745 | 129,381 | |||||
Dilutive effect of |
||||||||
Stock options/SOSARs |
461 | 0 | 0 | |||||
Other stock compensation plans |
734 | 0 | 0 | |||||
Weighted-average common shares outstanding, |
||||||||
assuming dilution |
131,467 | 129,745 | 129,381 |
All dilutive common stock equivalents are reflected in our earnings per share calculations. Antidilutive common stock equivalents are not included in our earnings per share calculations. In periods of loss, shares that otherwise would have been included in our diluted weighted-average common shares outstanding computation are excluded. These excluded shares for the years ended December 31 are as follows: 2012 — 617,000 and 2011 — 304,000.
The number of antidilutive common stock equivalents for which the exercise price exceeds the weighted-average market price for the years ended December 31 is as follows:
in thousands |
2013 | 2012 | 2011 | |||||
Antidilutive common stock equivalents |
2,895 | 4,762 | 5,845 |
USE OF ESTIMATES IN THE PREPARATION OF FINANCIAL STATEMENTS
The preparation of these financial statements in conformity with accounting principles generally accepted in the United States of America requires us to make estimates and judgments that affect reported amounts of assets, liabilities, revenues and expenses, and the related disclosures of contingent assets and contingent liabilities at the date of the financial statements. We evaluate these estimates and judgments on an ongoing basis and base our estimates on historical experience, current conditions and various other assumptions that are believed to be reasonable under the circumstances. The results of these estimates form the basis for our judgments about the carrying values of assets and liabilities as well as identifying and assessing the accounting treatment with respect to commitments and contingencies. Actual results may differ materially from these estimates.
RECLASSIFICATIONS
Certain items previously reported in specific financial statement captions have been reclassified to conform with the 2013 presentation.
ACCOUNTING STANDARDS RECENTLY ADOPTED
2013 — NEW DISCLOSURE REQUIREMENT ON OFFSETTING ASSETS AND LIABILITIES As of and for the interim period ended March 31, 2013, we adopted Accounting Standards Update (ASU) No. 2011-11, “Disclosures About Offsetting Assets and Liabilities.” This ASU created new disclosure requirements about the nature of an entity’s rights of offset and related arrangements associated with its financial and derivative instruments. The scope of instruments covered under this ASU was further clarified in the January 2013 issuance of ASU 2013-01, “Balance Sheet (Topic 210): Clarifying the Scope of Disclosures about Offsetting Assets and Liabilities.” These new disclosures were designed to facilitate comparisons between financial statements prepared under U.S. GAAP and those prepared under International Financial Reporting Standards (IFRS). Our adoption of this standard had no material impact on our financial position, results of operations or liquidity.
2013 — AMENDMENTS ON INDEFINITE-LIVED INTANGIBLE ASSET IMPAIRMENT TESTING As of and for the interim period ended March 31, 2013, we adopted ASU No. 2012-02, “Testing Indefinite-Lived Intangible Assets for Impairment.” This ASU amended the impairment testing guidance in Accounting Standards Codification (ASC) 350-30, “General Intangibles Other Than Goodwill.” Under the amended guidance, an entity has the option of performing a qualitative assessment when testing an indefinite-lived intangible asset for impairment. Further testing would be required only if, on the basis of the qualitative factors, an entity determines that the fair value of the intangible asset is more likely than not (a likelihood of more than 50%) less than the carrying amount. Additionally, this ASU revised the examples of events and circumstances that an entity should consider when determining if an interim impairment test is required. Our adoption of this standard had no material impact on our financial position, results of operations or liquidity.
2013/2012 — PRESENTATION OF OTHER COMPREHENSIVE INCOME As of the annual period ended December 31, 2011, we adopted ASU No. 2011-05, "Presentation of Comprehensive Income." This standard eliminated the option to present components of other comprehensive income (OCI) as part of the statement of equity. The amendments in this standard required that all nonowner changes in equity be presented either in a single continuous statement of comprehensive income or in two separate but consecutive statements. In December 2011, the Financial Accounting Standards Board (FASB) issued ASU No. 2011-12, “Deferral of the Effective Date for Amendments to the Presentation of Reclassifications of Items Out of Accumulated Other Comprehensive Income in ASU No. 2011-05.” ASU No. 2011-12 indefinitely deferred the requirement in ASU No. 2011-05 to present reclassification adjustments out of accumulated other comprehensive income by component in the Consolidated Statement of Comprehensive Income. In February 2013, the FASB issued ASU No. 2013-02, “Reporting of Amounts Reclassified Out of Accumulated Other Comprehensive Income.” ASU 2013-02 finalized the requirements of ASU 2011-05 that ASU 2011-12 deferred, clarifying how to report the effect of significant reclassifications out of accumulated other comprehensive income. Our accompanying Consolidated Statements of Comprehensive Income conform to the presentation requirements of these standards.
ACCOUNTING STANDARDS PENDING ADOPTION
GUIDANCE ON FINANCIAL STATEMENT PRESENTATION OF UNRECOGNIZED TAX BENEFIT In July 2013, the FASB issued ASU 2013-11, "Presentation of an Unrecognized Tax Benefit When a Net Operating Loss Carryforward, a Similar Tax Loss, or a Tax Credit Carryforward Exists" which provides explicit presentation guidelines. Under this ASU, an unrecognized tax benefit, or portion thereof, should be presented in the financial statements as a reduction to a deferred tax asset for a net operating loss carryforward, a similar tax loss, or a tax credit carryforward except when specific conditions are met as outlined in the ASU. When these specific conditions are met, the unrecognized tax benefit should be presented in the financial statements as a liability and should not be combined with deferred tax assets. This ASU is effective for fiscal years, and interim periods within those years, beginning after December 15, 2013, and should be applied prospectively to all unrecognized tax benefits that exist at the effective date. Both early adoption and retrospective application are permitted. We will adopt this standard as of and for the interim period ending March 31, 2014. We do not expect the adoption of this standard to have a material impact on our consolidated financial statements.
GUIDANCE ON THE LIQUIDATION BASIS OF ACCOUNTING In April 2013, the FASB issued ASU 2013-07, “Liquidation Basis of Accounting” which provides guidance on when and how to apply the liquidation basis of accounting and on what to disclose. This ASU is effective for fiscal years beginning after December 15, 2013, with early adoption permitted, and should be applied prospectively from the date liquidation is imminent. We do not expect the adoption of this standard to have a material impact on our consolidated financial statements.
GUIDANCE FOR OBLIGATIONS RESULTING FROM JOINT AND SEVERAL LIABILITY ARRANGEMENTS In February 2013, the FASB issued ASU 2013-04, "Obligations Resulting from Joint and Several Liability Arrangements for Which the Total Amount of the Obligation Is Fixed at the Reporting Date" which provides guidance for the recognition, measurement and disclosure of such obligations that are within the scope of the ASU. Obligations within the scope of this ASU include debt arrangements, other contractual obligations and settled litigation and judicial rulings. Under this ASU, an entity (1) recognizes such obligations at the inception of the arrangement, (2) measures such obligations as the sum of (a) the amount the reporting entity agreed to pay on the basis of its arrangement among its co-obligors and (b) any additional amount the reporting entity expects to pay on behalf of its co-obligors and (3) discloses the nature and amount of such obligations as well as other information about those obligations. This ASU is effective for all prior periods in fiscal years beginning on or after December 15, 2013, with retrospective application required. We will adopt this standard as of and for the interim period ending March 31, 2014. We do not expect the adoption of this standard to have a material impact on our consolidated financial statements.
TANGIBLE PROPERTY REGULATIONS In September 2013, the Internal Revenue Service issued final tangible property regulations. These regulations apply to amounts paid to acquire, produce or improve tangible property, as well as dispose of such property and are effective for tax years beginning on or after January 1, 2014. We have considered the effect of these tax law changes to our deferred tax assets and liabilities and do not expect their implementation to have a material impact on our consolidated financial statements.
|
in thousands |
2013 | 2012 | 2011 | |||||
Depreciation, Depletion, Accretion and Amortization |
||||||||
Depreciation |
$ 271,180 |
$ 301,146 |
$ 328,072 |
|||||
Depletion |
13,028 | 10,607 | 11,195 | |||||
Accretion |
10,685 | 7,956 | 8,195 | |||||
Amortization of leaseholds |
483 | 381 | 225 | |||||
Amortization of intangibles |
11,732 | 11,869 | 14,032 | |||||
Total |
$ 307,108 |
$ 331,959 |
$ 361,719 |
Level 1 |
|||||||
in thousands |
2013 | 2012 | |||||
Fair Value Recurring |
|||||||
Rabbi Trust |
|||||||
Mutual funds |
$ 15,255 |
$ 13,349 |
|||||
Equities |
12,828 | 9,843 | |||||
Total |
$ 28,083 |
$ 23,192 |
Level 2 |
|||||||
in thousands |
2013 | 2012 | |||||
Fair Value Recurring |
|||||||
Rabbi Trust |
|||||||
Common/collective trust funds |
$ 1,244 |
$ 2,265 |
|||||
Total |
$ 1,244 |
$ 2,265 |
2012 |
|||||||||||||
Impairment |
|||||||||||||
in thousands |
Level 3 |
Charges |
|||||||||||
Fair Value Nonrecurring |
|||||||||||||
Assets held for sale |
$ 10,559 |
$ 1,738 |
|||||||||||
Totals |
$ 10,559 |
$ 1,738 |
in thousands |
2013 | 2012 | |||
Company Owned Life Insurance |
|||||
Cash surrender value |
$ 44,586 |
$ 41,351 |
|||
Loans outstanding |
44,566 | 41,345 | |||
Net value included in noncurrent assets |
$ 20 |
$ 6 |
in thousands |
2013 | 2012 | 2011 | |||||
Revenue amortized from deferred revenue |
$ 1,996 |
$ 0 |
$ 0 |
|||||
Purchaser's proceeds from sale of production |
(6,197) | 0 | 0 | |||||
Decrease to net sales and gross profit |
$ (4,201) |
$ 0 |
$ 0 |
Unrecognized |
Expected |
|||||
Compensation |
Weighted-average |
|||||
dollars in thousands |
Expense |
Recognition (Years) |
||||
Share-based Compensation |
||||||
SOSARs 1 |
$ 2,825 |
1.6 | ||||
Performance and restricted shares |
19,498 | 2.6 | ||||
Total/weighted-average |
$ 22,323 |
2.5 |
1 |
Stock-Only Stock Appreciation Rights (SOSARs) |
in thousands |
2013 | 2012 | 2011 | |||||
Employee Share-based Compensation Awards |
||||||||
Pretax compensation expense |
$ 20,187 |
$ 15,491 |
$ 17,537 |
|||||
Income tax benefits |
7,833 | 6,011 | 6,976 |
dollars in thousands |
2013 | 2012 | |||
Self-insurance Program |
|||||
Self-insured liabilities (undiscounted) |
$ 50,538 |
$ 48,019 |
|||
Insured liabilities (undiscounted) |
17,497 | 15,054 | |||
Discount rate |
0.98% | 0.51% | |||
Amounts Recognized in Consolidated |
|||||
Balance Sheets |
|||||
Investments and long-term receivables |
$ 16,917 |
$ 14,822 |
|||
Other accrued liabilities |
(16,657) | (17,260) | |||
Other noncurrent liabilities |
(49,148) | (44,902) | |||
Net liabilities (discounted) |
$ (48,888) |
$ (47,340) |
in thousands |
||
Estimated Payments under Self-insurance Program |
||
2014 |
$ 22,151 |
|
2015 |
12,749 | |
2016 |
8,229 | |
2017 |
5,579 | |
2018 |
4,051 |
in thousands |
2013 | 2012 | 2011 | |||||
Weighted-average common shares outstanding |
130,272 | 129,745 | 129,381 | |||||
Dilutive effect of |
||||||||
Stock options/SOSARs |
461 | 0 | 0 | |||||
Other stock compensation plans |
734 | 0 | 0 | |||||
Weighted-average common shares outstanding, |
||||||||
assuming dilution |
131,467 | 129,745 | 129,381 |
in thousands |
2013 | 2012 | 2011 | |||||
Antidilutive common stock equivalents |
2,895 | 4,762 | 5,845 |
|
in thousands |
2013 | 2012 | 2011 | |||||
Discontinued Operations |
||||||||
Pretax loss |
$ (5,744) |
$ (8,017) |
$ (3,669) |
|||||
Gain on disposal, net of transaction bonus |
11,728 | 10,232 | 11,056 | |||||
Income tax provision |
(2,358) | (882) | (2,910) | |||||
Earnings on discontinued operations, |
||||||||
net of income taxes |
$ 3,626 |
$ 1,333 |
$ 4,477 |
|
in thousands |
2013 | 2012 | |||||
Inventories |
|||||||
Finished products 1 |
$ 270,603 |
$ 262,886 |
|||||
Raw materials |
29,996 | 27,758 | |||||
Products in process |
6,613 | 5,963 | |||||
Operating supplies and other |
37,394 | 38,415 | |||||
Total |
$ 344,606 |
$ 335,022 |
1 |
Includes inventories encumbered by the purchaser's percentage of volumetric production payments (see Note 1, Deferred Revenue), as follows: December 31, 2013 — $4,492 thousand and December 31, 2012 — $8,726 thousand. |
|
in thousands |
2013 | 2012 | |||||
Property, Plant & Equipment |
|||||||
Land and land improvements |
$ 2,295,087 |
$ 2,120,999 |
|||||
Buildings |
149,982 | 149,575 | |||||
Machinery and equipment |
4,248,100 | 4,195,165 | |||||
Leaseholds |
11,692 | 10,546 | |||||
Deferred asset retirement costs |
151,973 | 129,397 | |||||
Construction in progress |
76,768 | 60,935 | |||||
Total, gross |
$ 6,933,602 |
$ 6,666,617 |
|||||
Less allowances for depreciation, depletion |
|||||||
and amortization |
3,621,585 | 3,507,432 | |||||
Total, net |
$ 3,312,017 |
$ 3,159,185 |
in thousands |
2013 | 2012 | 2011 | |||||||
Capitalized interest cost |
$ 1,089 |
$ 2,716 |
$ 2,675 |
|||||||
Total interest cost incurred before recognition |
||||||||||
of the capitalized amount |
203,677 | 215,783 | 223,303 |
|
in thousands |
Location on Statement |
2013 | 2012 | 2011 | ||||||||
Cash Flow Hedges |
||||||||||||
Loss reclassified from AOCI |
||||||||||||
(effective portion) |
Interest expense |
$ (5,077) |
$ (6,314) |
$ (11,657) |
in thousands |
2013 | 2012 | 2011 | |||||||||
Deferred Gain on Settlement |
||||||||||||
Amortized to earnings as a reduction to interest expense |
$ 4,334 |
$ 4,052 |
$ 1,291 |
|
in thousands |
2013 | 2012 | ||||||
Long-term Debt |
||||||||
6.30% notes due 2013 1 |
$ 0 |
$ 140,413 |
||||||
10.125% notes due 2015 2 |
151,897 | 152,718 | ||||||
6.50% notes due 2016 3 |
511,627 | 515,060 | ||||||
6.40% notes due 2017 4 |
349,907 | 349,888 | ||||||
7.00% notes due 2018 5 |
399,772 | 399,731 | ||||||
10.375% notes due 2018 6 |
248,843 | 248,676 | ||||||
7.50% notes due 2021 7 |
600,000 | 600,000 | ||||||
7.15% notes due 2037 8 |
239,561 | 239,553 | ||||||
Medium-term notes |
6,000 | 16,000 | ||||||
Industrial revenue bond |
14,000 | 14,000 | ||||||
Other notes |
806 | 964 | ||||||
Total long-term debt including current maturities |
$ 2,522,413 |
$ 2,677,003 |
||||||
Less current maturities |
170 | 150,602 | ||||||
Total long-term debt |
$ 2,522,243 |
$ 2,526,401 |
||||||
Estimated fair value of long-term debt |
$ 2,820,399 |
$ 2,766,835 |
1 |
Includes decreases for unamortized discounts, as follows: December 31, 2012 — $30 thousand. |
2 |
Includes an increase for the unamortized portion of the deferred gain realized upon the August 2011 settlement of interest rate swaps, as follows: December 31, 2013 — $2,082 thousand and December 31, 2012 — $2,983 thousand. Additionally, includes decreases for unamortized discounts as follows: December 31, 2013 — $185 thousand and December 31, 2012 — $265 thousand. The effective interest rate for these notes is 9.59%. |
3 |
Includes an increase for the unamortized portion of the deferred gain realized upon the August 2011 settlement of interest rate swaps, as follows: December 31, 2013 — $11,627 thousand and December 31, 2012 — $15,060 thousand. The effective interest rate for these notes is 6.02%. |
4 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $93 thousand and December 31, 2012 — $112 thousand. The effective interest rate for these notes is 7.41%. |
5 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $228 thousand and December 31, 2012 — $269 thousand. The effective interest rate for these notes is 7.87%. |
6 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $1,157 thousand and December 31, 2012 — $1,324 thousand. The effective interest rate for these notes is 10.62%. |
7 |
The effective interest rate for these notes is 7.75%. |
8 |
Includes decreases for unamortized discounts, as follows: December 31, 2013 — $627 thousand and December 31, 2012 — $635 thousand. The effective interest rate for these notes is 8.05%. |
in thousands |
Total |
Principal |
Interest |
|||||||
Debt Payments (excluding the line of credit) |
||||||||||
2014 |
$ 187,010 |
$ 170 |
$ 186,840 |
|||||||
2015 |
336,981 | 150,137 | 186,844 | |||||||
2016 |
671,779 | 500,130 | 171,649 | |||||||
2017 |
489,279 | 350,138 | 139,141 | |||||||
2018 |
752,754 | 650,022 | 102,732 |
|
in thousands |
2013 | 2012 | 2011 | |||||
Operating Leases |
||||||||
Minimum rentals |
$ 40,151 |
$ 36,951 |
$ 34,701 |
|||||
Contingent rentals (based principally on usage) |
44,111 | 32,705 | 29,882 | |||||
Total |
$ 84,262 |
$ 69,656 |
$ 64,583 |
in thousands |
||
Future Minimum Operating Lease Payments |
||
2014 |
$ 28,539 |
|
2015 |
26,903 | |
2016 |
25,106 | |
2017 |
22,055 | |
2018 |
20,129 | |
Thereafter |
133,091 | |
Total |
$ 255,823 |
|
in thousands |
2013 | 2012 | |||
Accrued Environmental Remediation Costs |
|||||
Continuing operations |
$ 5,505 |
$ 5,666 |
|||
Retained from former Chemicals business |
5,178 | 5,792 | |||
Total |
$ 10,683 |
$ 11,458 |
|
in thousands |
2013 | 2012 | 2011 | |||||
Earnings (Loss) from Continuing |
||||||||
Operations before Income Taxes |
||||||||
Domestic |
$ (34,239) |
$ (134,929) |
$ (169,758) |
|||||
Foreign |
30,536 | 14,511 | 16,020 | |||||
Total |
$ (3,703) |
$ (120,418) |
$ (153,738) |
in thousands |
2013 | 2012 | 2011 | |||||
Provision for (Benefit from) Income Taxes |
||||||||
from Continuing Operations |
||||||||
Current |
||||||||
Federal |
$ (3,691) |
$ (5,631) |
$ 4,424 |
|||||
State and local |
7,941 | 5,271 | 5,482 | |||||
Foreign |
5,423 | 2,273 | 4,412 | |||||
Total |
$ 9,673 |
$ 1,913 |
$ 14,318 |
|||||
Deferred |
||||||||
Federal |
$ (20,581) |
$ (58,497) |
$ (76,558) |
|||||
State and local |
(13,542) | (8,464) | (15,397) | |||||
Foreign |
(9) | (1,444) | (846) | |||||
Total |
$ (34,132) |
$ (68,405) |
$ (92,801) |
|||||
Total benefit |
$ (24,459) |
$ (66,492) |
$ (78,483) |
dollars in thousands |
2013 | 2012 | 2011 | ||||||||
Income tax benefit at the |
|||||||||||
federal statutory tax rate of 35% |
$ (1,296) |
35.0% |
$ (42,146) |
35.0% |
$ (53,809) |
35.0% | |||||
Provision for (Benefit from) |
|||||||||||
Income Tax Differences |
|||||||||||
Statutory depletion |
(20,875) | 563.7% | (19,608) | 16.3% | (18,931) | 12.3% | |||||
State and local income taxes, net of federal |
|||||||||||
income tax benefit |
(3,641) | 98.3% | (2,076) | 1.7% | (6,445) | 4.2% | |||||
Fair market value over tax basis of |
|||||||||||
charitable contributions |
0 | 0.0% | (2,007) | 1.7% | 0 | 0.0% | |||||
Undistributed foreign earnings |
0 | 0.0% | 0 | 0.0% | (2,553) | 1.7% | |||||
Prior year true-up adjustments |
1,883 |
-50.9% |
(657) | 0.5% | 3,115 |
-2.1% |
|||||
Other, net |
(530) | 14.4% | 2 | 0.0% | 140 |
-0.1% |
|||||
Total income tax benefit/Effective tax rate |
$ (24,459) |
660.5% |
$ (66,492) |
55.2% |
$ (78,483) |
51.0% |
in thousands |
2013 | 2012 | |||
Deferred Tax Assets Related to |
|||||
Pensions |
$ 24,185 |
$ 84,869 |
|||
Other postretirement benefits |
35,752 | 44,030 | |||
Asset retirement obligations and |
|||||
environmental remediation accruals |
41,725 | 40,202 | |||
Accounts receivable, principally allowance |
|||||
for doubtful accounts |
1,279 | 1,910 | |||
Deferred compensation, vacation pay |
|||||
and incentives |
108,147 | 102,048 | |||
Interest rate swaps |
17,371 | 19,585 | |||
Self-insurance reserves |
18,338 | 18,165 | |||
Inventory |
8,866 | 8,011 | |||
Federal net operating loss carryforwards |
65,420 | 57,679 | |||
State net operating loss carryforwards |
53,946 | 45,929 | |||
Valuation allowance on state net operating |
|||||
loss carryforwards |
(46,280) | (38,837) | |||
Foreign tax credit carryforwards |
22,410 | 22,409 | |||
Alternative minimum tax credit carryforwards |
16,489 | 15,711 | |||
Charitable contribution carryforwards |
10,814 | 9,953 | |||
Other |
14,775 | 20,561 | |||
Total deferred tax assets |
$ 393,237 |
$ 452,225 |
|||
Deferred Tax Liabilities Related to |
|||||
Fixed assets |
$ 725,162 |
$ 754,697 |
|||
Intangible assets |
304,972 | 295,429 | |||
Other |
23,755 | 18,770 | |||
Total deferred tax liabilities |
$ 1,053,889 |
$ 1,068,896 |
|||
Net deferred tax liability |
$ 660,652 |
$ 616,671 |
in thousands |
2013 | 2012 | |||
Deferred Income Taxes |
|||||
Current assets |
$ (40,423) |
$ (40,696) |
|||
Noncurrent liabilities |
701,075 | 657,367 | |||
Net deferred tax liability |
$ 660,652 |
$ 616,671 |
in thousands |
2013 | 2012 | 2011 | |||||
Unrecognized tax benefits as of January 1 |
$ 13,550 |
$ 13,488 |
$ 28,075 |
|||||
Increases for tax positions related to |
||||||||
Prior years |
28 | 0 | 389 | |||||
Current year |
845 | 1,356 | 913 | |||||
Decreases for tax positions related to |
||||||||
Prior years |
(86) | (43) | (411) | |||||
Settlements with taxing authorities |
(136) | (1,456) | (15,402) | |||||
Expiration of applicable statute of limitations |
(2,046) | 205 | (76) | |||||
Unrecognized tax benefits as of December 31 |
$ 12,155 |
$ 13,550 |
$ 13,488 |
|
in thousands |
2013 | 2012 | |||||
Change in Benefit Obligation |
|||||||
Projected benefit obligation at beginning of year |
$ 991,338 |
$ 867,374 |
|||||
Service cost |
21,904 | 22,349 | |||||
Interest cost |
40,995 | 43,194 | |||||
Plan amendments 1, 2 |
(39,443) | 1,286 | |||||
Actuarial (gain) loss |
(61,548) | 96,222 | |||||
Benefits paid |
(41,546) | (39,087) | |||||
Projected benefit obligation at end of year |
$ 911,700 |
$ 991,338 |
|||||
Change in Fair Value of Plan Assets |
|||||||
Fair value of assets at beginning of year |
$ 683,091 |
$ 636,648 |
|||||
Actual return on plan assets |
110,224 | 81,021 | |||||
Employer contribution |
4,855 | 4,509 | |||||
Benefits paid |
(41,546) | (39,087) | |||||
Fair value of assets at end of year |
$ 756,624 |
$ 683,091 |
|||||
Funded status |
(155,076) | (308,247) | |||||
Net amount recognized |
$ (155,076) |
$ (308,247) |
|||||
Amounts Recognized in the Consolidated |
|||||||
Balance Sheets |
|||||||
Noncurrent assets |
$ 3,056 |
$ 0 |
|||||
Current liabilities |
(11,398) | (5,211) | |||||
Noncurrent liabilities |
(146,734) | (303,036) | |||||
Net amount recognized |
$ (155,076) |
$ (308,247) |
|||||
Amounts Recognized in Accumulated |
|||||||
Other Comprehensive Income |
|||||||
Net actuarial loss |
$ 142,173 |
$ 325,807 |
|||||
Prior service cost (credit) |
(168) | 1,609 | |||||
Total amount recognized |
$ 142,005 |
$ 327,416 |
1 |
The 2013 amendment eliminated future accruals for salaried pension participants effective December 31, 2013. |
2 |
The 2012 amendment to the salaried plan was necessary to maintain compliance with IRS nondiscrimination requirements. |
dollars in thousands |
2013 | 2012 | 2011 | |||||||
Components of Net Periodic Pension |
||||||||||
Benefit Cost |
||||||||||
Service cost |
$ 21,904 |
$ 22,349 |
$ 20,762 |
|||||||
Interest cost |
40,995 | 43,194 | 42,383 | |||||||
Expected return on plan assets |
(47,425) | (48,780) | (49,480) | |||||||
Curtailment loss |
855 | 0 | 0 | |||||||
Amortization of prior service cost |
339 | 274 | 340 | |||||||
Amortization of actuarial loss |
20,429 | 19,526 | 11,670 | |||||||
Net periodic pension benefit cost |
$ 37,097 |
$ 36,563 |
$ 25,675 |
|||||||
Changes in Plan Assets and Benefit |
||||||||||
Obligations Recognized in Other |
||||||||||
Comprehensive Income |
||||||||||
Net actuarial loss (gain) |
$ (163,205) |
$ 63,981 |
$ 90,886 |
|||||||
Prior service cost (credit) |
(583) | 1,286 | 0 | |||||||
Reclassification of actuarial loss to net |
||||||||||
periodic pension benefit cost |
(20,429) | (19,526) | (11,670) | |||||||
Reclassification of prior service cost to net |
||||||||||
periodic pension benefit cost |
(1,194) | (274) | (340) | |||||||
Amount recognized in other comprehensive |
||||||||||
income |
$ (185,411) |
$ 45,467 |
$ 78,876 |
|||||||
Amount recognized in net periodic pension |
||||||||||
benefit cost and other comprehensive |
||||||||||
income |
$ (148,314) |
$ 82,030 |
$ 104,551 |
|||||||
Assumptions |
||||||||||
Weighted-average assumptions used to |
||||||||||
determine net periodic benefit cost for |
||||||||||
years ended December 31 |
||||||||||
Discount rate |
4.33% | 4.96% | 5.49% | |||||||
Expected return on plan assets |
7.50% | 8.00% | 8.00% | |||||||
Rate of compensation increase |
||||||||||
(for salary-related plans) |
3.50% | 3.50% | 3.50% | |||||||
Weighted-average assumptions used to |
||||||||||
determine benefit obligation at |
||||||||||
December 31 |
||||||||||
Discount rate |
4.91% | 4.19% | 4.96% | |||||||
Rate of compensation increase |
||||||||||
(for salary-related plans) |
3.50% | 3.50% | 3.50% |
Fair Value Measurements at December 31, 2013
in thousands |
Level 1 1 |
Level 2 1 |
Level 3 1 |
Total |
|||||||||
Asset Category |
|||||||||||||
Debt securities |
$ 0 |
$ 137,034 |
$ 0 |
$ 137,034 |
|||||||||
Investment funds |
|||||||||||||
Commodity funds |
0 | 23,773 | 0 | 23,773 | |||||||||
Equity funds |
602 | 490,355 | 0 | 490,957 | |||||||||
Short-term funds |
0 | 16,378 | 0 | 16,378 | |||||||||
Venture capital and partnerships |
0 | 0 | 88,482 | 88,482 | |||||||||
Total pension plan assets |
$ 602 |
$ 667,540 |
$ 88,482 |
$ 756,624 |
1 |
See Note 1 under the caption Fair Value Measurements for a description of the fair value hierarchy. |
Fair Value Measurements at December 31, 2012
in thousands |
Level 1 1 |
Level 2 1 |
Level 3 1 |
Total |
|||||||||
Asset Category |
|||||||||||||
Debt securities |
$ 0 |
$ 155,874 |
$ 0 |
$ 155,874 |
|||||||||
Investment funds |
|||||||||||||
Commodity funds |
0 | 27,906 | 0 | 27,906 | |||||||||
Equity funds |
4,503 | 388,499 | 0 | 393,002 | |||||||||
Short-term funds |
8,298 | 0 | 0 | 8,298 | |||||||||
Venture capital and partnerships |
0 | 0 | 98,011 | 98,011 | |||||||||
Total pension plan assets |
$ 12,801 |
$ 572,279 |
$ 98,011 |
$ 683,091 |
1 |
See Note 1 under the caption Fair Value Measurements for a description of the fair value hierarchy. |
Venture |
|||||
Capital and |
|||||
in thousands |
Partnerships |
||||
Balance at December 31, 2011 |
$ 106,801 |
||||
Total gains (losses) for the period |
(6,858) | ||||
Purchases, sales and settlements, net |
15,356 | ||||
Transfers in (out) of Level 3 |
(17,288) | ||||
Balance at December 31, 2012 |
$ 98,011 |
||||
Total gains (losses) for the period |
10,581 | ||||
Purchases, sales and settlements, net |
(20,110) | ||||
Transfers in (out) of Level 3 |
0 | ||||
Balance at December 31, 2013 |
$ 88,482 |
in thousands |
Pension |
|||
Employer Contributions |
||||
2011 |
$ 4,906 |
|||
2012 |
4,509 | |||
2013 |
4,855 | |||
2014 (estimated) |
15,539 |
in thousands |
Pension |
|||
Estimated Future Benefit Payments |
||||
2014 |
$ 50,147 |
|||
2015 |
48,500 | |||
2016 |
50,158 | |||
2017 |
51,407 | |||
2018 |
54,405 | |||
2019-2023 |
286,320 |
FIP/RP |
|||||||||||||||||||||
Pension Protection |
Status |
Expiration |
|||||||||||||||||||
Pension |
EIN/Pension |
Act Zone Status 1 |
Pending/ |
Vulcan Contributions in thousands |
Surcharge |
Date/Range of |
|||||||||||||||
Fund |
Plan Number |
2013 | 2012 |
Implemented |
2013 | 2012 | 2011 |
Imposed |
CBAs |
||||||||||||
A |
36-6042061-001 |
Red |
Red |
No |
$ 137 |
$ 147 |
$ 162 |
Yes |
5/31/2013 |
3 |
|||||||||||
5/31/2015 - |
|||||||||||||||||||||
B |
36-6052390-001 |
Green |
Green |
No |
227 | 418 | 408 |
No |
1/31/2016 |
||||||||||||
5/31/2013 - |
3 |
||||||||||||||||||||
C |
36-6044243-001 |
Red |
Red |
No |
183 | 302 | 276 |
Yes |
1/31/2016 |
||||||||||||
D |
51-6031295-002 |
Green |
Green |
No |
80 | 64 | 52 |
No |
3/31/2014 |
||||||||||||
E |
94-6277608-001 |
Yellow |
Yellow |
Implemented |
252 | 232 | 177 |
No |
7/15/2016 |
||||||||||||
7/31/2014 - |
|||||||||||||||||||||
F |
52-6074345-001 |
Red |
Red |
Implemented |
1,018 | 887 | 840 |
No |
1/31/2016 |
||||||||||||
G |
51-6067400-001 |
Green |
Green |
No |
201 | 211 | 166 |
No |
4/30/2014 |
||||||||||||
H |
36-6140097-001 |
Yellow |
Green |
No |
1,381 | 1,392 | 1,543 |
No |
4/30/2014 |
||||||||||||
7/15/2016 - |
|||||||||||||||||||||
I |
94-6090764-001 |
Red |
Orange |
Implemented |
2,489 | 2,082 | 1,737 |
No |
9/17/2016 |
||||||||||||
J |
95-6032478-001 |
Red |
Red |
Implemented |
427 | 391 | 313 |
No |
9/30/2015 |
||||||||||||
K |
36-6155778-001 |
Red |
Red |
No |
217 | 216 | 198 |
No |
4/30/2013 |
3 |
|||||||||||
L 2 |
51-6051034-001 |
Green |
Yellow |
NA |
0 | 0 | 24 | ||||||||||||||
3/27/2014 - |
|||||||||||||||||||||
M |
91-6145047-001 |
Green |
Green |
No |
968 | 885 | 882 |
No |
4/8/2017 |
||||||||||||
Total contributions |
$ 7,580 |
$ 7,227 |
$ 6,778 |
A |
Automobile Mechanics Local No. 701 Pension Fund |
H |
Midwest Operating Engineers Pension Trust Fund |
B |
Central Pension Fund of the IUOE and Participating Employers |
I |
Operating Engineers Trust Funds - Local 3 |
C |
Central States Southeast and Southwest Areas Pension Plan |
J |
Operating Engineers Pension Trust Funds - Local 12 |
D |
IAM National Pension Fund |
K |
Suburban Teamsters of Northern Illinois Pension Plan |
E |
Laborers Trust Funds for Northern California |
L |
Teamsters Union No 142 Pension Trust Fund |
F |
LIUNA National Industrial Pension Fund |
M |
Western Conference of Teamsters Pension Trust Fund |
G |
Local 786 Building Material Pension Trust |
|
|
EIN |
Employer Identification Number |
|
|
FIP |
Funding Improvement Plan |
|
|
RP |
Rehabilitation Plan |
|
|
CBA |
Collective Bargaining Agreement |
|
|
1 |
The Pension Protection Act of 2006 defines the zone status as follows: Green - healthy, Yellow - endangered, Orange - seriously endangered and Red - critical. |
||
2 |
All employees covered under this plan were located at operations divested on 9/30/2011. |
||
3 |
This plan is currently operating under a contract extension. |
in thousands |
2013 | 2012 | |||||
Change in Benefit Obligation |
|||||||
Projected benefit obligation at beginning of year |
$ 113,500 |
$ 134,926 |
|||||
Service cost |
2,830 | 4,409 | |||||
Interest cost |
3,260 | 5,851 | |||||
Plan amendments |
0 | (38,414) | |||||
Actuarial (gain) loss |
(20,444) | 13,562 | |||||
Benefits paid |
(6,258) | (6,834) | |||||
Projected benefit obligation at end of year |
$ 92,888 |
$ 113,500 |
|||||
Change in Fair Value of Plan Assets |
|||||||
Fair value of assets at beginning of year |
$ 0 |
$ 0 |
|||||
Actual return on plan assets |
0 | 0 | |||||
Fair value of assets at end of year |
$ 0 |
$ 0 |
|||||
Funded status |
$ (92,888) |
$ (113,500) |
|||||
Net amount recognized |
$ (92,888) |
$ (113,500) |
|||||
Amounts Recognized in the Consolidated |
|||||||
Balance Sheets |
|||||||
Current liabilities |
$ (9,431) |
$ (10,366) |
|||||
Noncurrent liabilities |
(83,457) | (103,134) | |||||
Net amount recognized |
$ (92,888) |
$ (113,500) |
|||||
Amounts Recognized in Accumulated |
|||||||
Other Comprehensive Income |
|||||||
Net actuarial loss |
$ 16,405 |
$ 38,221 |
|||||
Prior service credit |
(36,319) | (41,182) | |||||
Total amount recognized |
$ (19,914) |
$ (2,961) |
dollars in thousands |
2013 | 2012 | 2011 | |||||||
Components of Net Periodic Postretirement |
||||||||||
Benefit Cost |
||||||||||
Service cost |
$ 2,830 |
$ 4,409 |
$ 4,789 |
|||||||
Interest cost |
3,260 | 5,851 | 6,450 | |||||||
Amortization of prior service credit |
(4,863) | (1,372) | (674) | |||||||
Amortization of actuarial loss |
1,372 | 1,346 | 1,149 | |||||||
Net periodic postretirement benefit cost |
$ 2,599 |
$ 10,234 |
$ 11,714 |
|||||||
Changes in Plan Assets and Benefit |
||||||||||
Obligations Recognized in Other |
||||||||||
Comprehensive Income |
||||||||||
Net actuarial (gain) loss |
$ (20,444) |
$ 13,562 |
$ (2,853) |
|||||||
Prior service credit |
0 | (38,414) | 0 | |||||||
Reclassification of actuarial loss to net |
||||||||||
periodic postretirement benefit cost |
(1,372) | (1,346) | (1,149) | |||||||
Reclassification of prior service credit to net |
||||||||||
periodic postretirement benefit cost |
4,863 | 1,372 | 674 | |||||||
Amount recognized in other comprehensive |
||||||||||
income |
$ (16,953) |
$ (24,826) |
$ (3,328) |
|||||||
Amount recognized in net periodic |
||||||||||
postretirement benefit cost and other |
||||||||||
comprehensive income |
$ (14,354) |
$ (14,592) |
$ 8,386 |
|||||||
Assumptions |
||||||||||
Assumed Healthcare Cost Trend Rates |
||||||||||
at December 31 |
||||||||||
Healthcare cost trend rate assumed |
||||||||||
for next year |
7.50% | 8.00% | 7.50% | |||||||
Rate to which the cost trend rate gradually |
||||||||||
declines |
5.00% | 5.00% | 5.00% | |||||||
Year that the rate reaches the rate it is |
||||||||||
assumed to maintain |
2019 | 2019 | 2017 | |||||||
Weighted-average assumptions used to |
||||||||||
determine net periodic benefit cost for |
||||||||||
years ended December 31 |
||||||||||
Discount rate |
3.30% | 4.60% | 4.95% | |||||||
Weighted-average assumptions used to |
||||||||||
determine benefit obligation at |
||||||||||
December 31 |
||||||||||
Discount rate |
4.10% | 3.30% | 4.60% |
in thousands |
Postretirement |
|||
Employer Contributions |
||||
2011 |
$ 7,176 |
|||
2012 |
6,834 | |||
2013 |
6,258 | |||
2014 (estimated) |
9,431 |
in thousands |
Postretirement |
|||
Estimated Future Benefit Payments |
||||
2014 |
$ 9,431 |
|||
2015 |
9,662 | |||
2016 |
9,605 | |||
2017 |
9,464 | |||
2018 |
9,417 | |||
2019–2023 |
40,429 |
in thousands |
Postretirement |
|||
Participants Contributions |
||||
2011 |
$ 1,933 |
|||
2012 |
1,901 | |||
2013 |
2,022 |
One-percentage-point |
One-percentage-point |
|||||||
in thousands |
Increase |
Decrease |
||||||
Effect on total of service and interest cost |
$ 1,977 |
$ (1,905) |
||||||
Effect on postretirement benefit obligation |
175 | (170) |
|
Target |
Weighted-average |
||||||
Number |
Grant Date |
||||||
of Shares |
Fair Value |
||||||
Performance Shares |
|||||||
Nonvested at January 1, 2013 |
836,366 |
$ 43.21 |
|||||
Granted |
310,610 | 53.65 | |||||
Vested |
0 | 0.00 | |||||
Canceled/forfeited |
(26,780) | 45.91 | |||||
Nonvested at December 31, 2013 |
1,120,196 |
$ 46.03 |
in thousands |
2013 | 2012 | 2011 | |||||||
Aggregate value of distributed |
||||||||||
performance shares |
$ 9,286 |
$ 493 |
$ 2,548 |
2013 | 2012 |
1 |
2011 | |||||||
SOSARs |
||||||||||
Fair value |
$ 16.96 |
N/A |
$ 10.51 |
|||||||
Risk-free interest rate |
1.40% |
N/A |
2.27% | |||||||
Dividend yield |
1.72% |
N/A |
1.95% | |||||||
Volatility |
33.00% |
N/A |
31.57% | |||||||
Expected term |
8.00 years |
N/A |
7.75 years |
1 |
No SOSARs were granted in 2012. |
Weighted-average |
|||||||||||||
Remaining |
Aggregate |
||||||||||||
Number |
Weighted-average |
Contractual |
Intrinsic Value |
||||||||||
of Shares |
Exercise Price |
Life (Years) |
(in thousands) |
||||||||||
Stock Options/SOSARs |
|||||||||||||
Outstanding at January 1, 2013 |
5,390,607 |
$ 57.73 |
|||||||||||
Granted |
247,790 | 55.39 | |||||||||||
Exercised |
(419,045) | 45.68 | |||||||||||
Forfeited or expired |
(20,606) | 57.98 | |||||||||||
Outstanding at December 31, 2013 |
5,198,746 |
$ 58.59 |
4.09 |
$ 39,799 |
|||||||||
Vested and expected to vest |
5,159,177 |
$ 58.71 |
4.06 |
$ 39,134 |
|||||||||
Exercisable at December 31, 2013 |
4,747,470 |
$ 59.64 |
3.69 |
$ 34,520 |
in thousands |
2013 | 2012 | 2011 | |||||||
Aggregate intrinsic value of options/ |
||||||||||
SOSARs exercised |
$ 4,563 |
$ 5,674 |
$ 164 |
in thousands |
2013 | 2012 | 2011 | |||||||
Stock Options/SOSARs |
||||||||||
Cash and stock consideration received |
||||||||||
from exercises |
$ 17,156 |
$ 15,787 |
$ 3,596 |
|||||||
Tax benefit from exercises |
1,770 | 2,202 | 66 | |||||||
Compensation cost |
3,936 | 2,966 | 7,968 |
|
Unconditional |
||
Purchase |
||
in thousands |
Obligations |
|
Property, Plant & Equipment |
||
2014 |
$ 5,813 |
|
Thereafter |
0 | |
Total |
$ 5,813 |
|
Noncapital |
||
2014 |
$ 27,991 |
|
2015–2016 |
30,315 | |
2017–2018 |
9,380 | |
Thereafter |
7,366 | |
Total |
$ 75,052 |
Mineral |
||
in thousands |
Leases |
|
Mineral Royalties |
||
2014 |
$ 17,142 |
|
2015–2016 |
26,425 | |
2017–2018 |
18,551 | |
Thereafter |
123,750 | |
Total |
$ 185,868 |
in thousands |
|||||
Standby Letters of Credit |
|||||
Risk management insurance |
$ 32,839 |
||||
Industrial revenue bond |
14,230 | ||||
Reclamation/restoration requirements |
6,324 | ||||
Total |
$ 53,393 |
|
in thousands |
2013 | 2012 | 2011 | |||||
AOCI |
||||||||
Cash flow hedges |
$ (25,178) |
$ (28,170) |
$ (31,986) |
|||||
Pension and postretirement plans |
(74,453) | (197,347) | (184,858) | |||||
Total |
$ (99,631) |
$ (225,517) |
$ (216,844) |
Pension and |
||||||||
Cash Flow |
Postretirement |
|||||||
in thousands |
Hedges |
Benefit Plans |
Total |
|||||
AOCI |
||||||||
Balance as of December 31, 2010 |
$ (39,137) |
$ (138,202) |
$ (177,339) |
|||||
Other comprehensive income (loss) |
||||||||
before reclassifications |
0 | (54,366) | (54,366) | |||||
Amounts reclassified from AOCI |
7,151 | 7,710 | 14,861 | |||||
Net current year OCI changes |
7,151 | (46,656) | (39,505) | |||||
Balance as of December 31, 2011 |
$ (31,986) |
$ (184,858) |
$ (216,844) |
|||||
Other comprehensive income (loss) |
||||||||
before reclassifications |
0 | (24,454) | (24,454) | |||||
Amounts reclassified from AOCI |
3,816 | 11,965 | 15,781 | |||||
Net current year OCI changes |
3,816 | (12,489) | (8,673) | |||||
Balance as of December 31, 2012 |
$ (28,170) |
$ (197,347) |
$ (225,517) |
|||||
Other comprehensive income (loss) |
||||||||
before reclassifications |
0 | 111,883 | 111,883 | |||||
Amounts reclassified from AOCI |
2,992 | 11,011 | 14,003 | |||||
Net current year OCI changes |
2,992 | 122,894 | 125,886 | |||||
Balance as of December 31, 2013 |
$ (25,178) |
$ (74,453) |
$ (99,631) |
in thousands |
2013 | 2012 | 2011 | |||||
Reclassification Adjustment for Cash Flow |
||||||||
Hedge Losses |
||||||||
Interest expense |
$ 5,077 |
$ 6,314 |
$ 11,657 |
|||||
Benefit from income taxes |
(2,085) | (2,498) | (4,506) | |||||
Total |
$ 2,992 |
$ 3,816 |
$ 7,151 |
|||||
Amortization of Pension and Postretirement Plan |
||||||||
Actuarial Loss and Prior Service Cost 1 |
||||||||
Cost of goods sold |
$ 14,516 |
$ 15,665 |
$ 9,458 |
|||||
Selling, administrative and general expenses |
3,616 | 4,109 | 3,027 | |||||
Benefit from income taxes |
(7,121) | (7,809) | (4,775) | |||||
Total |
$ 11,011 |
$ 11,965 |
$ 7,710 |
|||||
Total reclassifications from AOCI to earnings |
$ 14,003 |
$ 15,781 |
$ 14,861 |
1 |
See Note 10 for a breakdown of the 2013 reclassifications among the curtailment loss and amortization of actuarial loss and prior service cost. |
|
in millions |
2013 | 2012 | 2011 | |||||
Total Revenues |
||||||||
Aggregates |
||||||||
Segment revenues |
$ 1,899.0 |
$ 1,729.4 |
$ 1,734.0 |
|||||
Intersegment sales |
(185.4) | (148.2) | (142.6) | |||||
Net sales |
$ 1,713.6 |
$ 1,581.2 |
$ 1,591.4 |
|||||
Concrete |
||||||||
Segment revenues |
$ 471.7 |
$ 406.4 |
$ 374.7 |
|||||
Net sales |
$ 471.7 |
$ 406.4 |
$ 374.7 |
|||||
Asphalt Mix |
||||||||
Segment revenues |
$ 393.4 |
$ 378.1 |
$ 399.0 |
|||||
Net sales |
$ 393.4 |
$ 378.1 |
$ 399.0 |
|||||
Cement |
||||||||
Segment revenues |
$ 97.3 |
$ 84.6 |
$ 71.9 |
|||||
Intersegment sales |
(47.3) | (39.1) | (30.1) | |||||
Net sales |
$ 50.0 |
$ 45.5 |
$ 41.8 |
|||||
Totals |
||||||||
Net sales |
$ 2,628.7 |
$ 2,411.2 |
$ 2,406.9 |
|||||
Delivery revenues |
142.0 | 156.1 | 157.7 | |||||
Total revenues |
$ 2,770.7 |
$ 2,567.3 |
$ 2,564.6 |
|||||
Gross Profit |
||||||||
Aggregates |
$ 413.3 |
$ 352.1 |
$ 306.2 |
|||||
Concrete |
(24.8) | (38.2) | (43.4) | |||||
Asphalt Mix |
32.7 | 22.9 | 25.6 | |||||
Cement |
5.7 | (2.8) | (4.5) | |||||
Total |
$ 426.9 |
$ 334.0 |
$ 283.9 |
|||||
Depreciation, Depletion, Accretion and Amortization (DDA&A) |
||||||||
Aggregates |
$ 224.8 |
$ 240.7 |
$ 267.0 |
|||||
Concrete |
33.0 | 41.3 | 47.7 | |||||
Asphalt Mix |
8.7 | 8.7 | 7.7 | |||||
Cement |
18.1 | 18.1 | 17.8 | |||||
Other |
22.5 | 23.2 | 21.5 | |||||
Total |
$ 307.1 |
$ 332.0 |
$ 361.7 |
|||||
Capital Expenditures |
||||||||
Aggregates |
$ 253.0 |
$ 77.0 |
$ 67.6 |
|||||
Concrete |
13.1 | 9.2 | 6.3 | |||||
Asphalt Mix |
17.1 | 7.2 | 16.1 | |||||
Cement |
0.2 | 1.2 | 3.2 | |||||
Corporate |
1.2 | 1.2 | 4.7 | |||||
Total |
$ 284.6 |
$ 95.8 |
$ 97.9 |
|||||
Identifiable Assets 1 |
||||||||
Aggregates |
$ 7,006.7 |
$ 6,717.3 |
$ 6,837.0 |
|||||
Concrete |
370.1 | 412.3 | 461.1 | |||||
Asphalt Mix |
195.0 | 218.9 | 234.9 | |||||
Cement |
413.3 | 398.1 | 417.8 | |||||
Total identifiable assets |
7,985.1 | 7,746.6 | 7,950.8 | |||||
General corporate assets |
80.3 | 104.5 | 122.7 | |||||
Cash items |
193.7 | 275.5 | 155.8 | |||||
Total assets |
$ 8,259.1 |
$ 8,126.6 |
$ 8,229.3 |
1 |
Certain temporarily idled assets are included within a segment's Identifiable Assets but the associated DDA&A is shown within Other in the DDA&A section above as the related DDA&A is excluded from segment gross profit. |
|
in thousands |
2013 | 2012 | 2011 | |||||
Cash Payments (Refunds) |
||||||||
Interest (exclusive of amount capitalized) |
$ 196,794 |
$ 207,745 |
$ 205,088 |
|||||
Income taxes |
30,938 | 20,374 | (29,874) | |||||
Noncash Investing and Financing Activities |
||||||||
Accrued liabilities for purchases of property, |
||||||||
plant & equipment |
$ 18,864 |
$ 9,627 |
$ 7,226 |
|||||
Fair value of noncash assets and |
||||||||
liabilities exchanged |
0 | 0 | 25,994 | |||||
Amounts referable to business acquisitions |
||||||||
Liabilities assumed |
232 | 0 | 13,912 | |||||
Fair value of equity consideration |
0 | 0 | 18,529 |
|
in thousands |
2013 | 2012 | 2011 | |||||
ARO Operating Costs |
||||||||
Accretion |
$ 10,685 |
$ 7,956 |
$ 8,195 |
|||||
Depreciation |
3,527 | 5,599 | 7,242 | |||||
Total |
$ 14,212 |
$ 13,555 |
$ 15,437 |
in thousands |
2013 | 2012 | |||
Asset Retirement Obligations |
|||||
Balance at beginning of year |
$ 150,072 |
$ 153,979 |
|||
Liabilities incurred |
69,111 | 127 | |||
Liabilities settled |
(16,203) | (2,993) | |||
Accretion expense |
10,685 | 7,956 | |||
Revisions up (down), net |
14,569 | (8,997) | |||
Balance at end of year |
$ 228,234 |
$ 150,072 |
|
in thousands |
Aggregates |
Concrete |
Asphalt Mix |
Cement |
Total |
|||||||||
Goodwill, Gross Carrying Amount |
||||||||||||||
Total as of December 31, 2011 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 252,664 |
$ 3,339,380 |
|||||||||
Total as of December 31, 2012 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 252,664 |
$ 3,339,380 |
|||||||||
Goodwill of divested businesses 1 |
(5,195) | 0 | 0 | 0 | (5,195) | |||||||||
Total as of December 31, 2013 |
$ 2,989,888 |
$ 0 |
$ 91,633 |
$ 252,664 |
$ 3,334,185 |
|||||||||
Goodwill, Accumulated Impairment Losses |
||||||||||||||
Total as of December 31, 2011 |
$ 0 |
$ 0 |
$ 0 |
$ (252,664) |
$ (252,664) |
|||||||||
Total as of December 31, 2012 |
$ 0 |
$ 0 |
$ 0 |
$ (252,664) |
$ (252,664) |
|||||||||
Total as of December 31, 2013 |
$ 0 |
$ 0 |
$ 0 |
$ (252,664) |
$ (252,664) |
|||||||||
Goodwill, net of Accumulated Impairment Losses |
||||||||||||||
Total as of December 31, 2011 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 0 |
$ 3,086,716 |
|||||||||
Total as of December 31, 2012 |
$ 2,995,083 |
$ 0 |
$ 91,633 |
$ 0 |
$ 3,086,716 |
|||||||||
Total as of December 31, 2013 |
$ 2,989,888 |
$ 0 |
$ 91,633 |
$ 0 |
$ 3,081,521 |
1 |
The goodwill of divested businesses relates to the 2013 divestitures discussed in Note 19. |
in thousands |
2013 | 2012 | ||||
Gross Carrying Amount |
||||||
Contractual rights in place |
$ 649,506 |
$ 640,450 |
||||
Noncompetition agreements |
1,200 | 1,450 | ||||
Favorable lease agreements |
16,677 | 16,677 | ||||
Permitting, permitting compliance and zoning rights |
88,113 | 82,596 | ||||
Customer relationships |
14,393 | 14,493 | ||||
Trade names and trademarks |
5,006 | 5,006 | ||||
Other |
2,014 | 3,711 | ||||
Total gross carrying amount |
$ 776,909 |
$ 764,383 |
||||
Accumulated Amortization |
||||||
Contractual rights in place |
$ (49,000) |
$ (42,470) |
||||
Noncompetition agreements |
(925) | (985) | ||||
Favorable lease agreements |
(3,053) | (2,584) | ||||
Permitting, permitting compliance and zoning rights |
(16,461) | (14,625) | ||||
Customer relationships |
(7,275) | (5,927) | ||||
Trade names and trademarks |
(2,587) | (2,044) | ||||
Other |
(30) | (3,216) | ||||
Total accumulated amortization |
$ (79,331) |
$ (71,851) |
||||
Total Intangible Assets Subject to Amortization, net |
$ 697,578 |
$ 692,532 |
||||
Intangible Assets with Indefinite Lives |
0 | 0 | ||||
Total Intangible Assets, net |
$ 697,578 |
$ 692,532 |
||||
Amortization Expense for the Year |
$ 11,732 |
$ 11,869 |
in thousands |
||
Estimated Amortization Expense for Five Subsequent Years |
||
2014 |
$ 12,994 |
|
2015 |
12,870 | |
2016 |
13,173 | |
2017 |
13,785 | |
2018 |
14,347 |
|
in thousands |
2013 | 2012 | |||
Held for Sale |
|||||
Current assets |
$ 0 |
$ 809 |
|||
Property, plant & equipment, net |
10,559 | 14,274 | |||
Total assets held for sale |
$ 10,559 |
$ 15,083 |
|||
Noncurrent liabilities |
$ 0 |
$ 801 |
|||
Total liabilities of assets held for sale |
$ 0 |
$ 801 |
|
2013 |
||||||||
Three Months Ended |
||||||||
in thousands, except per share data |
March 31 |
June 30 |
Sept 30 |
Dec 31 |
||||
Net sales |
$ 504,554 |
$ 696,078 |
$ 775,183 |
$ 652,881 |
||||
Total revenues |
538,162 | 738,733 | 813,568 | 680,246 | ||||
Gross profit |
17,655 | 132,895 | 158,983 | 117,347 | ||||
Operating earnings (loss) 1 |
(50,058) | 86,866 | 99,767 | 53,829 | ||||
Earnings (loss) from continuing operations 1 |
(61,619) | 30,128 | 42,150 | 10,097 | ||||
Net earnings (loss) 1 |
(54,836) | 28,772 | 41,363 | 9,083 | ||||
Basic earnings (loss) per share from continuing operations |
$ (0.47) |
$ 0.23 |
$ 0.32 |
$ 0.08 |
||||
Diluted earnings (loss) per share from continuing operations |
$ (0.47) |
$ 0.23 |
$ 0.32 |
$ 0.08 |
||||
Basic net earnings (loss) per share |
$ (0.42) |
$ 0.22 |
$ 0.32 |
$ 0.07 |
||||
Diluted net earnings (loss) per share |
$ (0.42) |
$ 0.22 |
$ 0.31 |
$ 0.07 |
1 |
Includes restructuring costs as described in Note 1, as follows (in thousands): Q1 $1,509, Q2 $0, Q3 $0 and Q4 $0. |
2012 |
||||||||
Three Months Ended |
||||||||
in thousands, except per share data |
March 31 |
June 30 |
Sept 30 |
Dec 31 |
||||
Net sales |
$ 499,851 |
$ 648,890 |
$ 687,616 |
$ 574,886 |
||||
Total revenues |
535,882 | 694,136 | 728,861 | 608,431 | ||||
Gross profit |
21,958 | 105,939 | 126,923 | 79,206 | ||||
Operating earnings (loss) 1, 2 |
(46,279) | 19,662 | 55,866 | 55,532 | ||||
Earnings (loss) from continuing operations 1, 2 |
(57,050) | (16,985) | 15,621 | 4,488 | ||||
Net earnings (loss) 1, 2 |
(52,053) | (18,283) | 14,260 | 3,483 | ||||
Basic earnings (loss) per share from continuing operations |
$ (0.44) |
$ (0.13) |
$ 0.12 |
$ 0.03 |
||||
Diluted earnings (loss) per share from continuing operations |
$ (0.44) |
$ (0.13) |
$ 0.12 |
$ 0.03 |
||||
Basic net earnings (loss) per share |
$ (0.40) |
$ (0.14) |
$ 0.11 |
$ 0.03 |
||||
Diluted net earnings (loss) per share |
$ (0.40) |
$ (0.14) |
$ 0.11 |
$ 0.03 |
1 |
Includes exchange offer costs as described in Note 1, as follows (in thousands): Q1 $10,065, Q2 $32,060, Q3 $1,206 and Q4 $49. |
2 |
Includes restructuring costs as described in Note 1, as follows (in thousands): Q1 $1,411, Q2 $4,551, Q3 $3,056 and Q4 $539. |
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