FAIRMOUNT SANTROL HOLDINGS INC., 10-Q filed on 11/13/2015
Quarterly Report
Document and Entity Information
9 Months Ended
Sep. 30, 2015
Nov. 4, 2015
Document And Entity Information [Abstract]
 
 
Document Type
10-Q 
 
Amendment Flag
false 
 
Document Period End Date
Sep. 30, 2015 
 
Document Fiscal Year Focus
2015 
 
Document Fiscal Period Focus
Q3 
 
Trading Symbol
FMSA 
 
Entity Registrant Name
Fairmount Santrol Holdings Inc. 
 
Entity Central Index Key
0001010858 
 
Current Fiscal Year End Date
--12-31 
 
Entity Filer Category
Non-accelerated Filer 
 
Entity Common Stock, Shares Outstanding
 
161,433,248 
Condensed Consolidated Statements of Income (Unaudited) (USD $)
In Thousands, except Share data, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Income Statement [Abstract]
 
 
 
 
Revenue
$ 170,950 
$ 373,479 
$ 693,763 
$ 1,002,702 
Cost of sales (excluding depreciation, depletion, amortization, and stock compensation expense shown separately)
131,679 
228,583 
499,357 
630,885 
Operating expenses
 
 
 
 
Selling, general and administrative expenses
18,314 
29,954 
61,538 
79,122 
Depreciation, depletion and amortization expense
15,260 
15,270 
47,759 
42,792 
Stock compensation expense
2,679 
4,361 
7,180 
8,674 
Restructuring and other charges
4,453 
 
19,601 
 
Other operating expense (income)
(878)
940 
(278)
612 
Income (loss) from operations
(557)
94,371 
58,606 
240,617 
Interest expense, net
15,963 
16,567 
46,165 
51,045 
Other non-operating expense
1,492 
2,206 
1,492 
2,747 
Income (loss) before provision for income taxes
(18,012)
75,598 
10,949 
186,825 
Provision for income taxes
28,117 
21,436 
12,057 
53,848 
Net income (loss)
(46,129)
54,162 
(1,108)
132,977 
Less: Net income attributable to the non-controlling interest
71 
85 
196 
440 
Net income (loss) attributable to Fairmount Santrol Holdings Inc.
$ (46,200)
$ 54,077 
$ (1,304)
$ 132,537 
Earnings per share
 
 
 
 
Basic
$ (0.29)
$ 0.34 
$ (0.01)
$ 0.84 
Diluted
$ (0.29)
$ 0.32 
$ (0.01)
$ 0.80 
Weighted average number of shares outstanding
 
 
 
 
Basic
161,413,045 
158,049,782 
161,240,545 
157,072,622 
Diluted
161,413,045 
166,911,474 
161,240,545 
166,035,260 
Condensed Consolidated Statements of Comprehensive Income (Unaudited) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Statement of Comprehensive Income [Abstract]
 
 
 
 
Net income (loss)
$ (46,129)
$ 54,162 
$ (1,108)
$ 132,977 
Other comprehensive income (loss), net of tax
 
 
 
 
Foreign currency translation adjustment
(1,488)
(711)
(4,841)
(1,083)
Pension obligations
74 
28 
197 
84 
Change in fair value of derivative agreements
(2,013)
1,109 
(4,724)
(3,897)
Total other comprehensive income (loss), net of tax
(3,427)
426 
(9,368)
(4,896)
Comprehensive income (loss)
(49,556)
54,588 
(10,476)
128,081 
Comprehensive income attributable to the non-controlling interest
71 
85 
196 
440 
Comprehensive income (loss) attributable to Fairmount Santrol Holdings Inc.
$ (49,627)
$ 54,503 
$ (10,672)
$ 127,641 
Condensed Consolidated Balance Sheets (Unaudited) (USD $)
In Thousands, unless otherwise specified
Sep. 30, 2015
Dec. 31, 2014
Current assets
 
 
Cash and cash equivalents
$ 179,480 
$ 76,923 
Accounts receivable, net
87,866 
206,094 
Inventories
75,146 
131,613 
Deferred income taxes
5,158 
5,158 
Prepaid expenses and other assets
25,352 
40,766 
Current assets classified as held-for-sale (includes cash, accounts receivable, inventories, deferred income taxes, and property, plant, and equipment)
13,491 
 
Total current assets
386,493 
460,554 
Property, plant and equipment, net
871,241 
841,274 
Goodwill
84,548 
84,677 
Intangibles, net
97,366 
100,769 
Other assets
26,362 
26,742 
Total assets
1,466,010 
1,514,016 
Current liabilities
 
 
Current portion of long-term debt
17,197 
17,274 
Accounts payable
44,786 
88,542 
Accrued expenses
35,501 
36,025 
Current liabilities directly related to current assets classified as held-for-sale (includes accounts payable and accrued expenses)
2,056 
 
Total current liabilities
99,540 
141,841 
Long-term debt
1,224,311 
1,235,365 
Deferred income taxes
77,466 
74,351 
Other long-term liabilities
34,308 
28,985 
Total liabilities
1,435,625 
1,480,542 
Commitments and contingent liabilities
   
   
Common stock: $0.01 par value, 272,000,000 authorized shares Shares outstanding: 161,433,248 and 160,913,266 at September 30, 2015 and December 31, 2014, respectively
2,391 
2,387 
Preferred stock: $0.01 par value, 100,000,000 authorized shares Shares outstanding: 0 at September 30, 2015 and December 31, 2014, respectively
   
   
Additional paid-in capital
780,863 
771,888 
Retained earnings
495,875 
497,179 
Accumulated other comprehensive income (loss)
(22,177)
(12,809)
Total equity attributable to Fairmount Santrol Holdings Inc. before treasury stock
1,256,952 
1,258,645 
Less: Treasury stock at cost Shares in treasury: 77,765,480 at September 30, 2015 and December 31, 2014, respectively
(1,227,663)
(1,227,663)
Total equity attributable to Fairmount Santrol Holdings Inc.
29,289 
30,982 
Non-controlling interest
1,096 
2,492 
Total equity
30,385 
33,474 
Total liabilities and equity
$ 1,466,010 
$ 1,514,016 
Condensed Consolidated Balance Sheets (Unaudited) (Parenthetical) (USD $)
Sep. 30, 2015
Dec. 31, 2014
Statement of Financial Position [Abstract]
 
 
Common stock, par value
$ 0.01 
$ 0.01 
Common stock, shares authorized
272,000,000 
272,000,000 
Common stock, shares outstanding
161,433,248 
160,913,266 
Preferred stock, par value
$ 0.01 
$ 0.01 
Preferred stock, shares authorized
100,000,000 
100,000,000 
Preferred stock, shares outstanding
Shares in treasury
77,765,480 
77,765,480 
Condensed Consolidated Statements of Equity (Unaudited) (USD $)
In Thousands
Total
Common Stock [Member]
Additional Paid-in Capital [Member]
Retained Earnings [Member]
Other Comprehensive Income (Loss) [Member]
Treasury Stock [Member]
Subtotal [Member]
Non-controlling Interest [Member]
Beginning balances at Dec. 31, 2013
$ (165,358)
$ 2,341 
$ 733,088 
$ 326,729 
$ (3,536)
$ (1,227,001)
$ (168,379)
$ 3,021 
Beginning balances, shares at Dec. 31, 2013
 
156,462 
 
 
 
77,706 
 
 
Purchase of treasury stock
(662)
 
 
 
 
(662)
(662)
 
Purchase of treasury stock, shares
 
 
 
 
 
36 
 
 
Stock options exercised
3,079 
17 
3,062 
 
 
 
3,079 
 
Stock options exercised, shares
 
1,648 
 
 
 
 
 
 
Stock compensation expense
8,674 
 
8,674 
 
 
 
8,674 
 
Tax effect of stock options exercised
5,017 
 
5,017 
 
 
 
5,017 
 
Transactions with non-controlling interest
(496)
 
 
 
 
 
 
(496)
Net income (loss)
132,977 
 
 
132,537 
 
 
132,537 
440 
Other comprehensive income (loss)
(4,896)
 
 
 
(4,896)
 
(4,896)
 
Ending balances at Sep. 30, 2014
(21,665)
2,358 
749,841 
459,266 
(8,432)
(1,227,663)
(24,630)
2,965 
Ending balances, shares at Sep. 30, 2014
 
158,110 
 
 
 
77,742 
 
 
Beginning balances at Dec. 31, 2014
33,474 
2,387 
771,888 
497,179 
(12,809)
(1,227,663)
30,982 
2,492 
Beginning balances, shares at Dec. 31, 2014
 
160,913 
 
 
 
77,765 
 
 
Stock options exercised
1,767 
1,763 
 
 
 
1,767 
 
Stock options exercised, shares
 
520 
 
 
 
 
 
 
Stock compensation expense
7,180 
 
7,180 
 
 
 
7,180 
 
Tax effect of stock options exercised
32 
 
32 
 
 
 
32 
 
Transactions with non-controlling interest
(1,592)
 
 
 
 
 
 
(1,592)
Net income (loss)
(1,108)
 
 
(1,304)
 
 
(1,304)
196 
Other comprehensive income (loss)
(9,368)
 
 
 
(9,368)
 
(9,368)
 
Ending balances at Sep. 30, 2015
$ 30,385 
$ 2,391 
$ 780,863 
$ 495,875 
$ (22,177)
$ (1,227,663)
$ 29,289 
$ 1,096 
Ending balances, shares at Sep. 30, 2015
 
161,433 
 
 
 
77,765 
 
 
Condensed Consolidated Statements of Cash Flows (Unaudited) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Statement of Cash Flows [Abstract]
 
 
Net income (loss)
$ (1,108)
$ 132,977 
Adjustments to reconcile net income to net cash provided by operating activities:
 
 
Depreciation and depletion
44,355 
38,827 
Amortization
8,586 
8,808 
Write-off of deferred financing costs
864 
 
Write-off and impairment of long-lived assets
8,129 
 
Inventory reserve adjustment
(83)
 
(Gain) loss on sale of fixed assets
424 
(1,067)
Unrealized loss on interest rate swaps
48 
197 
Deferred income taxes and taxes payable
4,417 
 
Stock compensation expense
7,180 
8,674 
Change in operating assets and liabilities, net of acquired balances:
 
 
Accounts receivable
114,818 
(87,247)
Inventories
54,764 
(12,181)
Prepaid expenses and other assets
11,741 
5,241 
Accounts payable
(37,028)
8,937 
Accrued expenses
20 
27,522 
Net cash provided by operating activities
217,127 
130,688 
Cash flows from investing activities
 
 
Proceeds from sale of fixed assets
 
1,328 
Capital expenditures
(91,548)
(87,746)
Net cash used in investing activities
(91,548)
(86,418)
Cash flows from financing activities
 
 
Proceeds from issuance of term loans
 
41,000 
Payments on term debt
(10,595)
(9,384)
Change in other long-term debt and capital leases
(5,522)
(3,210)
Proceeds from borrowing on revolving credit facility
 
32,267 
Payments on revolving credit facility
 
(73,000)
Settlement of contingent consideration
 
(9,600)
Proceeds from option exercises
1,767 
3,079 
Purchase of treasury stock
 
(662)
Tax effect of stock options exercised and dividend equivalents
32 
5,017 
Distributions to non-controlling interest
(219)
(496)
Financing costs
(4,592)
(1,913)
Net cash used in financing activities
(19,129)
(16,902)
Change in cash and cash equivalents related to assets classified as held-for-sale
(3,120)
 
Foreign currency adjustment
(773)
(85)
Increase in cash and cash equivalents
102,557 
27,283 
Cash and cash equivalents:
 
 
Beginning of period
76,923 
17,815 
End of period
$ 179,480 
$ 45,098 
Significant Accounting Policies
Significant Accounting Policies
1. Significant Accounting Policies

Basis of Presentation

The unaudited condensed consolidated financial statements of Fairmount Santrol Holdings Inc. (formerly FMSA Holdings Inc.) and its consolidated subsidiaries (the “Company”) have been prepared in accordance with accounting principles generally accepted in the United States of America (“GAAP”) for interim financial information and the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and notes required by GAAP for complete financial statements. In the opinion of management, the unaudited condensed consolidated financial statements reflect all adjustments (which are of a normal, recurring nature) and disclosures necessary for a fair presentation of the financial position, results of operations, comprehensive income and cash flows of the reported interim periods. The condensed consolidated balance sheet as of December 31, 2014 was derived from audited financial statements, but does not include all disclosures required by GAAP. Interim results are not necessarily indicative of the results to be expected for the full year or any other interim period. These unaudited condensed consolidated financial statements should be read in conjunction with the Company’s consolidated financial statements as filed in the 2014 Annual Report on Form 10-K and notes thereto and information included elsewhere in this Quarterly Report on Form 10-Q.

Use of Estimates

The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosures of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenue and expenses during the reporting period. Actual results could differ from those estimates.

Recent Accounting Pronouncements

In April 2015, the FASB issued Accounting Standards Update No. 2015-05 – Intangibles – Goodwill and Other – Internal-Use Software (Subtopic 350-40), which provides guidance on whether a cloud computing arrangement includes a software license. Under Subtopic 350-40, if a cloud computing arrangement includes a software license, then the customer should account for the software license element of the arrangement consistent with the acquisition of other software licenses. If a cloud computing arrangement does not include a software license, the customer should account for the arrangement as a service contract. The guidance provides that an entity can elect to adopt the amendments either prospectively to all arrangements entered into or materially modified after the effective date or retrospectively. The amendments will be effective for annual periods beginning after December 15, 2015. The Company is in the process of evaluating the effect of the new guidance on its financial statements and disclosures.

In July 2015, the FASB issued Accounting Standards Update No. 2015-11 – Inventory (Topic 330) – Simplifying the Measurement of Inventory. An entity should measure inventory within the scope of this update at the lower of cost or net realizable value. Net realizable value is the estimated selling prices in the ordinary course of business, less reasonably predictable costs of completion, disposal, and transportation. Subsequent measurement is unchanged for inventory measured using LIFO or the retail inventory method. The amendments in this update more closely align the measurement of inventory in GAAP with the measurement of inventory in International Financial Reporting Standards (IFRS). The amendment is effective for fiscal years beginning after December 15, 2016, including interim periods within those fiscal years. The Company is in the process of evaluating the effect of the new guidance on its financial statements and disclosures.

 

In August 2015, the FASB issued Accounting Standards Update No. 2015-14, which deferred the application of ASU 2014-09 to annual reporting periods beginning after December 15, 2017, and the interim periods within that year. In May 2014, the Financial Accounting Standards Board (FASB) issued Accounting Standards Update No. 2014-09 – Revenue from Contracts with Customers (ASU 2014-09). Under ASU 2014-09, companies recognize revenue in a manner that depicts the transfer of promised goods or services to customers in an amount that reflects the consideration to which the entity expects to be entitled, in exchange for those goods or services (ASC Topic 606). The new requirements significantly enhance comparability of revenue recognition practices across entities, industries, jurisdictions, and capital markets. Additionally, the guidance requires improved disclosures to help users of financial statements better understand the nature, amount, timing, and uncertainty of revenue that is recognized. As such, for a public business entity with a calendar year-end, the ASU would be effective on January 1, 2018, for both its interim and annual reporting periods. This proposal represents a one-year deferral from the original effective date. The Company is in the process of evaluating the effect of the new guidance on its financial statements and disclosures.

Inventories
Inventories
2. Inventories

At September 30, 2015 and December 31, 2014, inventories consisted of the following:

 

     September 30, 2015      December 31, 2014  

Raw materials

   $ 11,821       $ 19,803   

Work-in-process

     13,692         23,568   

Finished goods

     51,086         91,202   
  

 

 

    

 

 

 
     76,599         134,573   

Less: LIFO reserve

     (1,453      (2,960
  

 

 

    

 

 

 

Inventories

   $ 75,146       $ 131,613   
  

 

 

    

 

 

 

Property, Plant and Equipment
Property, Plant and Equipment
3. Property, Plant and Equipment

At September 30, 2015 and December 31, 2014, property, plant and equipment consisted of the following:

 

     September 30, 2015      December 31, 2014  

Land and improvements

   $ 78,339       $ 63,800   

Mineral reserves and mine development

     319,423         303,804   

Machinery and equipment

     529,071         478,225   

Buildings and improvements

     142,897         146,165   

Furniture, fixtures and other

     3,611         3,604   

Construction in progress

     107,813         110,677   
  

 

 

    

 

 

 
     1,181,154         1,106,275   

Accumulated depletion and depreciation

     (309,913      (265,001
  

 

 

    

 

 

 

Property, plant and equipment, net

   $ 871,241       $ 841,274   
  

 

 

    

 

 

 

Long-Term Debt
Long-Term Debt
4. Long-Term Debt

At September 30, 2015 and December 31, 2014, long-term debt consisted of the following:

 

     September 30, 2015      December 31, 2014  

Term B-1 Loans

   $ 156,288       $ 319,917   

Term B-2 Loans

     904,526         910,900   

Extended Term B-1 Loans

     160,266         —     

Industrial Revenue bond

     10,000         10,000   

Revolving credit facility and other

     101         1,098   

Capital leases, net

     10,327         10,724   
  

 

 

    

 

 

 
     1,241,508         1,252,639   

Less: current portion

     (17,197      (17,274
  

 

 

    

 

 

 

Long-term debt including leases

   $ 1,224,311       $ 1,235,365   
  

 

 

    

 

 

 

On September 5, 2013, the Company entered into the Second Amended and Restated Credit Agreement (the “2013 Amended Credit Agreement”). The 2013 Amended Credit Agreement initially contained a revolving credit facility (“Revolving Credit Facility”) and two tranches of term loans, a term B-1 facility (“Term B-1 Loans”) and a term B-2 facility (“Term B-2 Loans”). The Revolving Credit Facility and the Term B-1 and B-2 Loans are secured by a first priority lien on substantially all of the Company’s domestic assets.

As of April 30, 2015, the Company entered into the Third Amendment to the Second Amended and Restated Credit Agreement (the “April 2015 Amendment”) to the 2013 Amended Credit Agreement. The April 2015 Amendment provides for the extension of the maturity date of $46,036 of outstanding Term B-1 Loans from March 15, 2017 (the “Stated B-1 Maturity Date”) to September 5, 2019 (the “Extended Maturity Date,” which is the same maturity date applicable to Term B-2 Loans under the 2013 Amended Credit Agreement). The Company paid a fee of approximately $1,151 to the lender as a consent fee.

As of May 15, 2015, the Company entered into the Fourth Amendment to the Second Amended and Restated Credit Agreement (the “May 2015 Amendment”). The May 2015 Amendment provides for the extension of the maturity date of $115,458 of outstanding Term B-1 Loans from the Stated B-1 Maturity Date to the Extended Maturity Date. Such loans (together with the other loans whose maturity dates were extended under the April 2015 Amendment, Extended Term B-1 Loans) effectively will be converted to Term B-2 Loans, and will be treated as Term B-2 Loans under the Credit Agreement for all purposes (including pricing), except for certain minor administrative differences and except that, prior to the Stated B-1 Maturity Date, Extended Term B-1 Loans shall continue to amortize as Term B-1 Loans. Upon giving effect to the April and May 2015 Amendments, the maturity date of approximately $161,495 in principal amount of outstanding Term B-1 Loans was so extended. The Company paid a fee of approximately $2,886 to the lender as a consent fee for the May 2015 Amendment.

After the April and May 2015 Amendments, $156,619 in principal amount of outstanding Term B-1 Loans mature on March 15, 2017 and $1,073,706 in principal amount of outstanding Term B-2 Loans (including Extended Term B-1 Loans) mature on September 5, 2019.

As of September 30, 2015, the Company entered into an amendment to the 2013 Amended Credit Agreement that modified the Revolving Credit Facility. These modifications consisted primarily of (i) a reduction in the U.S. revolving commitments from $124,000 to $99,000 (while the aggregate Canadian revolving commitment remained at $1,000) and (ii) changes in the financial covenant governing the availability of amounts under the Revolving Credit Facility if, and only if, the Company has drawn, including letters of credit, more than $31,250 on the Revolving Credit Facility. Generally, if the Company’s leverage ratio is greater than 4.75:1.00 during the period from the third quarter of 2015 through the fourth quarter of 2016, so long as the stated quarterly adjusted EBITDA thresholds are exceeded, the amount available to borrow under the Revolving Credit Facility is increased from $31,250 to $40,000. Commencing with the end of the first quarter of 2017, the quarterly adjusted EBITDA thresholds are discontinued and the full amount of the revolving commitment ($100,000) is available so long as the Company’s leverage ratio does not exceed a revised limit (6.50:1.00 for the first quarter of 2017 declining quarterly to 4.75:1.00 for the fourth quarter of 2017). As of September 30, 2015, the Company’s leverage ratio was 5.31:1.00.

As of September 30, 2015, there was $28,467 available borrowing remaining on the Revolving Credit Facility and $11,533 committed to outstanding letters of credit.

Earnings per Share
Earnings per Share
5. Earnings per Share

The table below shows the computation of basic and diluted earnings per share for the nine months ended September 30, 2015 and 2014:

 

    Three Months Ended September 30,     Nine Months Ended September 30,  
    2015     2014     2015     2014  

Numerator:

       

Net income (loss) attributable to Fairmount Santrol Holdings Inc.

  $ (46,200   $ 54,077      $ (1,304   $ 132,537   

Denominator:

       

Basic weighted average shares outstanding

    161,413,045        158,049,782        161,240,545        157,072,622   

Dilutive effect of employee stock options & RSU’s

    —          8,861,692        —          8,962,638   
 

 

 

   

 

 

   

 

 

   

 

 

 

Diluted weighted average shares outstanding

    161,413,045        166,911,474        161,240,545        166,035,260   
 

 

 

   

 

 

   

 

 

   

 

 

 

Earnings per common share - basic

  $ (0.29   $ 0.34      $ (0.01   $ 0.84   

Earnings per common share - diluted

  $ (0.29   $ 0.32      $ (0.01   $ 0.80   

Because the Company experienced a loss in the three months and nine months ended September 30, 2015, respectively, the calculation of diluted weighted average shares outstanding is not appropriate because the effect of including these potential common shares would be antidilutive. The calculation of diluted weighted average shares outstanding for the nine months ended September 30, 2014 excludes 219,674 potential common shares, respectively, because the effect of including these potential common shares would be antidilutive.

Derivative Instruments
Derivative Instruments
6. Derivative Instruments

The Company enters into interest rate swap agreements as a means to partially hedge its variable interest rate risk on debt instruments. The current notional value of these swap agreements is $520,225 at September 30, 2015 and effectively fixes the variable rate in a range of 0.83% to 3.115%. The total notional amount of these instruments is scheduled to increase over time to provide a partial hedge against variable interest rate debt. The interest rate swap agreements mature at various dates between October 31, 2015 and September 5, 2019.

The derivative instruments are recorded on the balance sheet at their fair values. Changes in the fair value of derivatives are recorded each period in current earnings or in other comprehensive income, depending on whether a derivative is designated as part of a hedging relationship and, if it is, depending on the type of hedging relationship. For cash flow hedges in which the Company is hedging the variability of cash flows related to a variable-rate liability, the effective portion of the gain or loss on the derivative instrument is reported in other comprehensive income in the periods during which earnings are impacted by the variability of the cash flows of the hedged item. The ineffective portion of all hedges is recognized in current period earnings. As interest expense is accrued on the debt obligation, amounts in accumulated other comprehensive income (loss) related to the interest rate swaps are reclassified into income to obtain a net cost on the debt obligation equal to the effective yield of the fixed rate of each swap. In the event that an interest rate swap is terminated prior to maturity, gains or losses in accumulated other comprehensive income (loss) remain deferred and are reclassified into earnings in the periods in which the hedged forecasted transaction affects earnings.

 

The Company formally designates and documents instruments at inception that qualify for hedge accounting of underlying exposures in accordance with GAAP. Both at inception and for each reporting period, the Company assesses whether the financial instruments used in hedging transactions are effective in offsetting changes in cash flows of the related underlying exposure.

The following table summarizes the fair values and the respective classification in the Condensed Consolidated Balance Sheets as of September 30, 2015 and December 31, 2014:

 

         Assets (Liabilities)  

Interest Rate Swap Agreements

 

Balance Sheet Classification

   September 30, 2015      December 31, 2014  

Designated as hedges

 

Other long-term liabilities

   $ (17,616    $ (10,253

Not designated as hedges

 

Other long-term liabilities

     (137      (1,443

Designated as hedges

 

Other assets

     —           333   
    

 

 

    

 

 

 
     $ (17,753    $ (11,363
    

 

 

    

 

 

 

The Company recognized $30 and $14 in interest expense, representing the ineffective portion of interest rate swap agreements designated as hedges, in the nine months ended September 30, 2015 and 2014, respectively.

Fair Value Measurements
Fair Value Measurements
7. Fair Value Measurements

Financial instruments held by the Company include cash equivalents, accounts receivable, accounts payable, long-term debt (including the current portion thereof) and interest rate swaps. The Company is also liable for contingent consideration from an acquisition that is subject to fair value measurement. Fair value is defined as the price that would be received to sell an asset, or paid to transfer a liability, in an orderly transaction between market participants at the measurement date. In determining fair value, the Company utilizes certain assumptions that market participants would use in pricing the asset or liability, including assumptions about risk and/or the risks inherent in the inputs to the valuation technique.

Based on the examination of the inputs used in the valuation techniques, the Company is required to provide the following information according to the fair value hierarchy. The fair value hierarchy ranks the quality and reliability of the information used to determine fair values. Financial assets and liabilities carried at fair value will be classified and disclosed in one of the following three categories:

 

Level 1

   Quoted market prices in active markets for identical assets or liabilities

Level 2

   Observable market based inputs or unobservable inputs that are corroborated by market data

Level 3

   Unobservable inputs that are not corroborated by market data

A financial instrument’s categorization within the valuation hierarchy is based upon the lowest level of input that is significant to the fair value measurement.

The book value of cash equivalents, accounts receivable and accounts payable are considered to be representative of their fair values because of their short maturities. The carrying value of the Company’s long-term debt (including the current portion thereof) is recognized at amortized cost. The value of the Company’s Term B-1, Extended Term, and Term B-2 loans differs from amortized costs and is valued at prices obtained from a readily-available source for trading non-public debt, which represent quoted prices for identical or similar assets in markets that are not active, and therefore is considered Level 2. The fair value of the Company’s Term B-1 loan was $136,261 and $295,750, Extended Term loan was $118,893 and $0, and Term B-2 loan was $680,686 and $796,500 at September 30, 2015 and December 31, 2014, respectively.

In accordance with ASC 360-10, the fair value of certain of the Company’s long-lived assets held and used with a carrying value of $17,104 was written down to fair value of $7,634 and the fair value of certain of the Company’s long-lived assets held-for-sale with a carrying value of $2,336 was written down to a fair value of $0. The resulting impairment charges of $9,470 and $2,336, respectively, were based on management’s estimate of the disposed value of the assets and were recognized in restructuring and other charges in income from operations in the current period.

The following tables present the amounts carried at fair value as of September 30, 2015 and December 31, 2014 for the Company’s other financial instruments.

 

Recurring Fair Value Measurements

   Quoted Prices
in Active
Markets
(Level 1)
     Other
Observable
Inputs

(Level 2)
     Unobservable
Inputs

(Level 3)
     Total  

September 30, 2015

           

Interest rate swap agreeements

   $ —         $ (17,753    $ —         $ (17,753
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ (17,753    $ —         $ (17,753
  

 

 

    

 

 

    

 

 

    

 

 

 

December 31, 2014

           

Interest rate swap agreeements

   $ —         $ (11,363    $ —         $ (11,363
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ (11,363    $ —         $ (11,363
  

 

 

    

 

 

    

 

 

    

 

 

 

Non-Recurring Fair Value Measurements

   Quoted Prices
in Active
Markets
(Level 1)
     Other
Observable
Inputs
(Level 2)
     Unobservable
Inputs

(Level 3)
     Total  

September 30, 2015

           

Long-lived assets held and used

   $ —         $ —         $ 7,634       $ 7,634   

Long-lived assets held for sale

     —           —           —           —     
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ —         $ 7,634       $ 7,634   
  

 

 

    

 

 

    

 

 

    

 

 

 

December 31, 2014

           

Long-lived assets held and used

   $ —         $ —         $ 17,104       $ 17,104   

Long-lived assets held for sale

     —           —           2,336         2,336   
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ —         $ 19,440       $ 19,440   
  

 

 

    

 

 

    

 

 

    

 

 

 

Common Stock and Stock-Based Compensation
Common Stock and Stock-Based Compensation
8. Common Stock and Stock-Based Compensation

The Company granted options to purchase 1,630,952 and 680,000 shares of common stock in the nine months ended September 30, 2015 and 2014, respectively. The average grant date fair value was $3.96 and $9.52 for options issued in the nine months ended September 30, 2015 and 2014, respectively. The Company was not publicly traded in the nine months ended September 30, 2014. The company issued restricted stock units of 363,126 in the nine months ended September 30, 2015. No restricted stock units were issued in the nine months ended September 30, 2014.

Income Taxes
Income Taxes
9. Income Taxes

The Company computes and applies to ordinary income an estimated annual effective tax rate on a quarterly basis based on current and forecasted business levels and activities, including the mix of domestic and foreign results and enacted tax laws. The estimated annual effective tax rate is updated quarterly based on actual results and updated operating forecasts. Ordinary income refers to income (loss) before income tax expense excluding significant, unusual, or infrequently occurring items. The tax effect of an unusual or infrequently occurring item is recorded in the interim period in which it occurs as a discrete item of tax.

For the three months ended September 30, 2015, the Company recorded tax expense of $28,117 on loss before income taxes of $18,012. For the nine months ended September 30, 2015, the Company recorded tax expense of $12,057 on income before income taxes of $10,949. For the three months ended September 30, 2014, the Company recorded tax expense of $21,436 on income before income taxes of $75,598. For the nine months ended September 30, 2014, the Company recorded tax expense of $53,848 on income before income taxes of $186,825. The effective tax rate for the three and nine months ended September 30, 2015 was negative 156.1% and positive 110.1%, respectively, as compared with 28.4% and 28.8% for the three and nine months ended September 30, 2014, respectively. The effective tax rate for the three months ended September 30, 2015 does not bear the customary relationship to book income or expense because of changes to the current and forecasted business levels, the variability of book income or less between quarters, and a proportionately greater impact on taxable income from the statutory percentage depletion allowance.

Defined Benefit Plans
Defined Benefit Plans
10. Defined Benefit Plans

The Company maintained two multiemployer defined benefit pension plans covering union employees at certain facilities that provide benefits based upon years of service or a combination of employee earnings and length of service. As part of its recent efficiency and cost-reduction initiatives, the Company has closed these facilities and is in the process of negotiating a withdrawal from the plans. The estimated withdrawal liability for these plans was recorded in the second quarter of 2015.

Net periodic benefit cost recognized for other Company defined benefit pension plans for the nine months ended September 30, 2015 and 2014 is as follows:

 

     Three Months Ended September 30,      Nine Months Ended September 30,  
     2015      2014      2015      2014  

Service cost

   $ 27       $ 19       $ 81       $ 57   

Interest cost

     85         83         255         249   

Expected return on plan assets

     (127      (146      (381      (438

Amortization of prior service cost

     4         5         12         15   

Amortization of net actuarial loss

     70         40         210         120   
  

 

 

    

 

 

    

 

 

    

 

 

 

Net periodic benefit cost

   $ 59       $ 1       $ 177       $ 3   
  

 

 

    

 

 

    

 

 

    

 

 

 

The Company contributed $48 and $182 during the nine months ended September 30, 2015 and 2014, respectively. Total expected employer contributions during the year ending December 31, 2015 are $63.

Accumulated Other Comprehensive Income
Accumulated Other Comprehensive Income
11. Accumulated Other Comprehensive Income

The components of accumulated other comprehensive income (loss) attributable to Fairmount Santrol Holdings Inc. at September 30, 2015 and December 31, 2014 were as follows:

 

     September 30, 2015  
     Gross      Tax Effect      Net Amount  

Foreign currency translation

   $ (9,820    $ —         $ (9,820

Additional pension liability

     (4,014      1,564         (2,450

Unrealized gain (loss) on interest rate hedges

     (15,601      5,694         (9,907
  

 

 

    

 

 

    

 

 

 
   $ (29,435    $ 7,258       $ (22,177
  

 

 

    

 

 

    

 

 

 
     December 31, 2014  
     Gross      Tax Effect      Net Amount  

Foreign currency translation

   $ (4,979    $ —         $ (4,979

Additional pension liability

     (4,236      1,588         (2,648

Unrealized gain (loss) on interest rate hedges

     (8,292      3,110         (5,182
  

 

 

    

 

 

    

 

 

 
   $ (17,507    $ 4,698       $ (12,809
  

 

 

    

 

 

    

 

 

 

The following table presents the changes in accumulated other comprehensive income by component for the nine months ended September 30, 2015:

 

     Nine Months Ended September 30, 2015  
     Unrealized
gain (loss)
on interest
rate hedges
     Additional
pension
liability
     Foreign
currency
translation
     Total  

Beginning balance

   $ (5,182    $ (2,648    $ (4,979    $ (12,809

Other comprehensive income (loss) before reclassifications

     (5,807      —           (4,841      (10,648

Amounts reclassified from accumulated other comprehensive income (loss)

     1,082         198         —           1,280   
  

 

 

    

 

 

    

 

 

    

 

 

 

Ending balance

   $ (9,907    $ (2,450    $ (9,820    $ (22,177
  

 

 

    

 

 

    

 

 

    

 

 

 

The following table presents the reclassifications out of accumulated other comprehensive income during the nine months ended September 30, 2015:

 

Details about accumulated other comprehensive income

   Amount reclassified
from accumulated
other comprehensive
income
    

Affected line item on
the statement of income

Change in fair value of derivative swap agreements

     

Interest rate hedging contracts

   $ 1,903       Interest expense

Tax effect

     (820    Tax expense (benefit)
  

 

 

    
   $ 1,083       Net of tax

Amortization of pension obligations

     

Prior service cost

   $ 12       Cost of sales

Actuarial losses

     210       Cost of sales
  

 

 

    
     222       Total before tax

Tax effect

     (25    Tax expense
  

 

 

    
     197       Net of tax
  

 

 

    

Total reclassifications for the period

   $ 1,280       Net of tax
  

 

 

    
Commitments and Contingencies
Commitments and Contingencies
12. Commitments and Contingencies

Certain subsidiaries are defendants in lawsuits in which the alleged injuries are claimed to be silicosis-related and to have resulted, in whole or in part, from exposure to silica-containing products, allegedly including those sold by certain subsidiaries. In the majority of cases, there are numerous other defendants. In accordance with its insurance obligations, the defense of these actions has been tendered to and the cases are being defended by the subsidiaries’ insurance carriers. Management believes that the Company’s substantial level of existing and available insurance coverage combined with various open indemnities is more than sufficient to cover any exposure to silicosis-related expenses. An estimate of the possible loss, if any, cannot be made at this time.

The Company has entered into numerous mineral rights agreements, in which payments under the agreements are expensed as incurred. Certain agreements require annual payments while other agreements require payments based upon annual tons mined and others a combination thereof.

The Company leases certain machinery, equipment (including railcars), buildings and office space under operating lease arrangements. Total rent expense associated with these leases was $50,681 and $40,291 for the nine months ended September 30, 2015 and 2014, respectively.

The Company is subject to a contingent consideration arrangement related to the purchase of Self-Suspending Proppant LLC (“SSP”), which was accounted for as an acquisition of a group of assets. The contingent consideration is based on a fixed percentage of the cumulative product margin, less certain adjustments, generated by sales of Propel SSP and other products incorporating SSP technology for the five years commencing on October 1, 2015. Because the earnout is dependent on future sales and the related cost of sales, the amounts of which are highly uncertain, it is not currently possible to estimate the amounts that will be paid. The contingent consideration will be accrued and capitalized as part of the cost of the SSP assets at the time a payment is probable and reasonably estimable.

Segment Reporting
Segment Reporting
14. Segment Reporting

The Company organizes its business into two reportable segments, Proppant Solutions and Industrial & Recreational Products. The reportable segments are consistent with how management views the markets served by the Company and the financial information reviewed by the chief operating decision maker in deciding how to allocate resources and assess performance.

The chief operating decision maker primarily evaluates an operating segment’s performance based on segment contribution margin, which excludes certain corporate costs not associated with the operations of the segment. These corporate costs are separately stated below and include costs that are related to functional areas such as operations management, corporate purchasing, accounting, treasury, information technology, legal and human resources.

 

     Three Months Ended September 30,      Nine Months Ended September 30,  
     2015      2014      2015      2014  

Revenue

           

Proppant Solutions

   $ 141,584       $ 340,667       $ 602,603       $ 907,852   

Industrial & Recreational Products

     29,366         32,812         91,160         94,850   
  

 

 

    

 

 

    

 

 

    

 

 

 

Total revenue

     170,950         373,479         693,763         1,002,702   

Segment contribution margin

           

Proppant Solutions

     18,939         125,063         138,174         317,991   

Industrial & Recreational Products

     9,198         10,049         15,380         26,884   
  

 

 

    

 

 

    

 

 

    

 

 

 

Total segment contribution margin

     28,137         135,112         153,554         344,875   

Operating expenses excluded from segment contribution margin

           

Selling, general, and administrative

     12,047         20,170         40,501         52,180   

Depreciation, depletion, and amortization

     15,260         15,270         47,759         42,792   

Stock compensation expense

     2,679         4,361         7,180         8,674   

Corporate restructuring charges and other operating expense (income)

     (790      940         10         612   

Interest expense, net

     15,963         16,567         46,165         51,045   

Other non-operating expense

     990         2,206         990         2,747   
  

 

 

    

 

 

    

 

 

    

 

 

 

Income (loss) before provision for income taxes

   $ (18,012    $ 75,598       $ 10,949       $ 186,825   
  

 

 

    

 

 

    

 

 

    

 

 

 
Restructuring and Other Charges
Restructuring and Other Charges
15. Restructuring and Other Charges

As a result of recent challenging conditions in the proppant market, the Company has taken actions to rationalize its overall operational footprint and reduce selling, general and administrative costs. The restructuring program primarily consists of workforce reductions and idling and closure of excess facilities. The expected completion date of these activities is December 31, 2015, although a continued sustained downturn in the oil and gas market could extend the duration of this restructuring process. A summary of the restructuring and other costs recognized for the nine months ended September 30, 2015 is as follows:

 

    Three Months Ended September 30,     Nine Months Ended September 30,  
    2015     2014     2015     2014  

Restructuring and other charges

       

Workforce reduction costs, including one-time severance payments

  $ 284      $ —        $ 1,009      $ —     

Write-down to net realizable value of exited facilities and other capitalized costs

    4,169        —          11,806        —     

Other exit costs, including multiemployer pension plan withdrawal liability and additional cash costs to exit facilities

    —          —          6,786        —     
 

 

 

   

 

 

   

 

 

   

 

 

 

Total restructuring and other charges

  $ 4,453      $ —        $ 19,601      $ —     
 

 

 

   

 

 

   

 

 

   

 

 

 

As a result of these actions, the Company has determined that certain of the impacted facilities in the Proppant Solutions segment will not be necessary for ongoing operations and management has made the decision to offer the facilities for sale. The assets and liabilities of these facilities have been reclassified in the Condensed Consolidated Balance Sheets as assets held-for-sale.

While these restructuring activities primarily were driven by the decline in proppant demand in 2015, certain plants supporting the Industrial & Recreational Products segment have been adversely impacted as well. A summary of the restructuring and other costs by operating segment is as follows:

 

    Three Months Ended September 30,     Nine Months Ended September 30,  
    2015     2014     2015     2014  

Restructuring and other charges

       

Proppant Solutions

  $ 2,336      $ —        $ 4,738      $ —     

Industrial & Recreational Products

    1,833        —          13,918        —     

Corporate

    284        —          945        —     
 

 

 

   

 

 

   

 

 

   

 

 

 

Total restructuring and other charges

  $ 4,453      $ —        $ 19,601      $ —     
 

 

 

   

 

 

   

 

 

   

 

 

 

As a result of challenging conditions in the proppant market, the Company has made the decision to sell certain of its operations in the Proppant Solutions segment that it views as non-core to its business. These assets are classified as held-for-sale and have been marked down to their estimated fair values as of September 30, 2015.

Indefinite-Lived Intangibles - Goodwill
Indefinite-Lived Intangibles - Goodwill
16. Indefinite-Lived Intangibles – Goodwill

Goodwill represents the excess of purchase price over the fair value of net assets acquired. The Company evaluates goodwill on an annual basis in the fourth quarter or when management believes indicators of impairment exist. Due to the significant changes in the oil and gas business climate during the nine months ended September 30, 2015 and the Company’s decline in stock price, the Company assessed qualitative factors and determined that it could not conclude it was more likely than not that the fair value of its goodwill exceeded its carrying value for the goodwill recorded in the Proppant Solutions reporting unit.

Accordingly, the Company proceeded to a quantitative evaluation of potential impairment of its goodwill. This evaluation included the income (or discounted cash flows) approach. Key assumptions include future growth or recovery rates in the business, the long-term discount rate, and expected terminal values of a business exit. The Company estimated the value of our two goodwill reporting units based on management’s best current available estimates of the future cash flows to arrive at the income approach estimate of fair value. Based on these estimates, the Company has concluded there has been no impairment loss as of September 30, 2015.

 

However, market conditions impacting the proppant business are uncertain, and a sustained downturn in the Company’s key markets could result in the recognition of an impairment loss on goodwill in a future period. This non-cash impairment charge could be material.

Significant Accounting Policies (Policies)

Basis of Presentation

The unaudited condensed consolidated financial statements of Fairmount Santrol Holdings Inc. (formerly FMSA Holdings Inc.) and its consolidated subsidiaries (the “Company”) have been prepared in accordance with accounting principles generally accepted in the United States of America (“GAAP”) for interim financial information and the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and notes required by GAAP for complete financial statements. In the opinion of management, the unaudited condensed consolidated financial statements reflect all adjustments (which are of a normal, recurring nature) and disclosures necessary for a fair presentation of the financial position, results of operations, comprehensive income and cash flows of the reported interim periods. The condensed consolidated balance sheet as of December 31, 2014 was derived from audited financial statements, but does not include all disclosures required by GAAP. Interim results are not necessarily indicative of the results to be expected for the full year or any other interim period. These unaudited condensed consolidated financial statements should be read in conjunction with the Company’s consolidated financial statements as filed in the 2014 Annual Report on Form 10-K and notes thereto and information included elsewhere in this Quarterly Report on Form 10-Q.

Use of Estimates

The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosures of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenue and expenses during the reporting period. Actual results could differ from those estimates.

Recent Accounting Pronouncements

In April 2015, the FASB issued Accounting Standards Update No. 2015-05 – Intangibles – Goodwill and Other – Internal-Use Software (Subtopic 350-40), which provides guidance on whether a cloud computing arrangement includes a software license. Under Subtopic 350-40, if a cloud computing arrangement includes a software license, then the customer should account for the software license element of the arrangement consistent with the acquisition of other software licenses. If a cloud computing arrangement does not include a software license, the customer should account for the arrangement as a service contract. The guidance provides that an entity can elect to adopt the amendments either prospectively to all arrangements entered into or materially modified after the effective date or retrospectively. The amendments will be effective for annual periods beginning after December 15, 2015. The Company is in the process of evaluating the effect of the new guidance on its financial statements and disclosures.

In July 2015, the FASB issued Accounting Standards Update No. 2015-11 – Inventory (Topic 330) – Simplifying the Measurement of Inventory. An entity should measure inventory within the scope of this update at the lower of cost or net realizable value. Net realizable value is the estimated selling prices in the ordinary course of business, less reasonably predictable costs of completion, disposal, and transportation. Subsequent measurement is unchanged for inventory measured using LIFO or the retail inventory method. The amendments in this update more closely align the measurement of inventory in GAAP with the measurement of inventory in International Financial Reporting Standards (IFRS). The amendment is effective for fiscal years beginning after December 15, 2016, including interim periods within those fiscal years. The Company is in the process of evaluating the effect of the new guidance on its financial statements and disclosures.

 

In August 2015, the FASB issued Accounting Standards Update No. 2015-14, which deferred the application of ASU 2014-09 to annual reporting periods beginning after December 15, 2017, and the interim periods within that year. In May 2014, the Financial Accounting Standards Board (FASB) issued Accounting Standards Update No. 2014-09 – Revenue from Contracts with Customers (ASU 2014-09). Under ASU 2014-09, companies recognize revenue in a manner that depicts the transfer of promised goods or services to customers in an amount that reflects the consideration to which the entity expects to be entitled, in exchange for those goods or services (ASC Topic 606). The new requirements significantly enhance comparability of revenue recognition practices across entities, industries, jurisdictions, and capital markets. Additionally, the guidance requires improved disclosures to help users of financial statements better understand the nature, amount, timing, and uncertainty of revenue that is recognized. As such, for a public business entity with a calendar year-end, the ASU would be effective on January 1, 2018, for both its interim and annual reporting periods. This proposal represents a one-year deferral from the original effective date. The Company is in the process of evaluating the effect of the new guidance on its financial statements and disclosures.

Inventories (Tables)
Schedule of Inventories

At September 30, 2015 and December 31, 2014, inventories consisted of the following:

 

     September 30, 2015      December 31, 2014  

Raw materials

   $ 11,821       $ 19,803   

Work-in-process

     13,692         23,568   

Finished goods

     51,086         91,202   
  

 

 

    

 

 

 
     76,599         134,573   

Less: LIFO reserve

     (1,453      (2,960
  

 

 

    

 

 

 

Inventories

   $ 75,146       $ 131,613   
  

 

 

    

 

 

 

Property, Plant and Equipment (Tables)
Schedule of Property, Plant and Equipment

At September 30, 2015 and December 31, 2014, property, plant and equipment consisted of the following:

 

     September 30, 2015      December 31, 2014  

Land and improvements

   $ 78,339       $ 63,800   

Mineral reserves and mine development

     319,423         303,804   

Machinery and equipment

     529,071         478,225   

Buildings and improvements

     142,897         146,165   

Furniture, fixtures and other

     3,611         3,604   

Construction in progress

     107,813         110,677   
  

 

 

    

 

 

 
     1,181,154         1,106,275   

Accumulated depletion and depreciation

     (309,913      (265,001
  

 

 

    

 

 

 

Property, plant and equipment, net

   $ 871,241       $ 841,274   
  

 

 

    

 

 

 

Long-Term Debt (Tables)
Schedule of Long-Term Debt

At September 30, 2015 and December 31, 2014, long-term debt consisted of the following:

 

     September 30, 2015      December 31, 2014  

Term B-1 Loans

   $ 156,288       $ 319,917   

Term B-2 Loans

     904,526         910,900   

Extended Term B-1 Loans

     160,266         —     

Industrial Revenue bond

     10,000         10,000   

Revolving credit facility and other

     101         1,098   

Capital leases, net

     10,327         10,724   
  

 

 

    

 

 

 
     1,241,508         1,252,639   

Less: current portion

     (17,197      (17,274
  

 

 

    

 

 

 

Long-term debt including leases

   $ 1,224,311       $ 1,235,365   
  

 

 

    

 

 

 
Earnings per Share (Tables)
Computation of Basic and Diluted Earnings per Share

The table below shows the computation of basic and diluted earnings per share for the nine months ended September 30, 2015 and 2014:

 

    Three Months Ended September 30,     Nine Months Ended September 30,  
    2015     2014     2015     2014  

Numerator:

       

Net income (loss) attributable to Fairmount Santrol Holdings Inc.

  $ (46,200   $ 54,077      $ (1,304   $ 132,537   

Denominator:

       

Basic weighted average shares outstanding

    161,413,045        158,049,782        161,240,545        157,072,622   

Dilutive effect of employee stock options & RSU’s

    —          8,861,692        —          8,962,638   
 

 

 

   

 

 

   

 

 

   

 

 

 

Diluted weighted average shares outstanding

    161,413,045        166,911,474        161,240,545        166,035,260   
 

 

 

   

 

 

   

 

 

   

 

 

 

Earnings per common share - basic

  $ (0.29   $ 0.34      $ (0.01   $ 0.84   

Earnings per common share - diluted

  $ (0.29   $ 0.32      $ (0.01   $ 0.80   
Derivative Instruments (Tables)
Fair Values of Derivative Instrument and Respective Classification in Condensed Consolidated Balance Sheets

The following table summarizes the fair values and the respective classification in the Condensed Consolidated Balance Sheets as of September 30, 2015 and December 31, 2014:

 

         Assets (Liabilities)  

Interest Rate Swap Agreements

 

Balance Sheet Classification

   September 30, 2015      December 31, 2014  

Designated as hedges

 

Other long-term liabilities

   $ (17,616    $ (10,253

Not designated as hedges

 

Other long-term liabilities

     (137      (1,443

Designated as hedges

 

Other assets

     —           333   
    

 

 

    

 

 

 
     $ (17,753    $ (11,363
    

 

 

    

 

 

 
Fair Value Measurements (Tables)
Financial Instruments Carried at Fair Value

The following tables present the amounts carried at fair value as of September 30, 2015 and December 31, 2014 for the Company’s other financial instruments.

 

Recurring Fair Value Measurements

   Quoted Prices
in Active
Markets
(Level 1)
     Other
Observable
Inputs

(Level 2)
     Unobservable
Inputs

(Level 3)
     Total  

September 30, 2015

           

Interest rate swap agreeements

   $ —         $ (17,753    $ —         $ (17,753
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ (17,753    $ —         $ (17,753
  

 

 

    

 

 

    

 

 

    

 

 

 

December 31, 2014

           

Interest rate swap agreeements

   $ —         $ (11,363    $ —         $ (11,363
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ (11,363    $ —         $ (11,363
  

 

 

    

 

 

    

 

 

    

 

 

 

Non-Recurring Fair Value Measurements

   Quoted Prices
in Active
Markets
(Level 1)
     Other
Observable
Inputs
(Level 2)
     Unobservable
Inputs

(Level 3)
     Total  

September 30, 2015

           

Long-lived assets held and used

   $ —         $ —         $ 7,634       $ 7,634   

Long-lived assets held for sale

     —           —           —           —     
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ —         $ 7,634       $ 7,634   
  

 

 

    

 

 

    

 

 

    

 

 

 

December 31, 2014

           

Long-lived assets held and used

   $ —         $ —         $ 17,104       $ 17,104   

Long-lived assets held for sale

     —           —           2,336         2,336   
  

 

 

    

 

 

    

 

 

    

 

 

 
   $ —         $ —         $ 19,440       $ 19,440   
  

 

 

    

 

 

    

 

 

    

 

 

 
Defined Benefit Plans (Tables)
Net Periodic Benefit Cost Recognized for Defined Benefit Pension Plans

Net periodic benefit cost recognized for other Company defined benefit pension plans for the nine months ended September 30, 2015 and 2014 is as follows:

 

     Three Months Ended September 30,      Nine Months Ended September 30,  
     2015      2014      2015      2014  

Service cost

   $ 27       $ 19       $ 81       $ 57   

Interest cost

     85         83         255         249   

Expected return on plan assets

     (127      (146      (381      (438

Amortization of prior service cost

     4         5         12         15   

Amortization of net actuarial loss

     70         40         210         120   
  

 

 

    

 

 

    

 

 

    

 

 

 

Net periodic benefit cost

   $ 59       $ 1       $ 177       $ 3   
  

 

 

    

 

 

    

 

 

    

 

 

 
Accumulated Other Comprehensive Income (Tables)

The components of accumulated other comprehensive income (loss) attributable to Fairmount Santrol Holdings Inc. at September 30, 2015 and December 31, 2014 were as follows:

 

     September 30, 2015  
     Gross      Tax Effect      Net Amount  

Foreign currency translation

   $ (9,820    $ —         $ (9,820

Additional pension liability

     (4,014      1,564         (2,450

Unrealized gain (loss) on interest rate hedges

     (15,601      5,694         (9,907
  

 

 

    

 

 

    

 

 

 
   $ (29,435    $ 7,258       $ (22,177
  

 

 

    

 

 

    

 

 

 
     December 31, 2014  
     Gross      Tax Effect      Net Amount  

Foreign currency translation

   $ (4,979    $ —         $ (4,979

Additional pension liability

     (4,236      1,588         (2,648

Unrealized gain (loss) on interest rate hedges

     (8,292      3,110         (5,182
  

 

 

    

 

 

    

 

 

 
   $ (17,507    $ 4,698       $ (12,809
  

 

 

    

 

 

    

 

 

 

The following table presents the changes in accumulated other comprehensive income by component for the nine months ended September 30, 2015:

 

     Nine Months Ended September 30, 2015  
     Unrealized
gain (loss)
on interest
rate hedges
     Additional
pension
liability
     Foreign
currency
translation
     Total  

Beginning balance

   $ (5,182    $ (2,648    $ (4,979    $ (12,809

Other comprehensive income (loss) before reclassifications

     (5,807      —           (4,841      (10,648

Amounts reclassified from accumulated other comprehensive income (loss)

     1,082         198         —           1,280   
  

 

 

    

 

 

    

 

 

    

 

 

 

Ending balance

   $ (9,907    $ (2,450    $ (9,820    $ (22,177
  

 

 

    

 

 

    

 

 

    

 

 

 

The following table presents the reclassifications out of accumulated other comprehensive income during the nine months ended September 30, 2015:

 

Details about accumulated other comprehensive income

   Amount reclassified
from accumulated
other comprehensive
income
    

Affected line item on
the statement of income

Change in fair value of derivative swap agreements

     

Interest rate hedging contracts

   $ 1,903       Interest expense

Tax effect

     (820    Tax expense (benefit)
  

 

 

    
   $ 1,083       Net of tax

Amortization of pension obligations

     

Prior service cost

   $ 12       Cost of sales

Actuarial losses

     210       Cost of sales
  

 

 

    
     222       Total before tax

Tax effect

     (25    Tax expense
  

 

 

    
     197       Net of tax
  

 

 

    

Total reclassifications for the period

   $ 1,280       Net of tax
  

 

 

    
Segment Reporting (Tables)
Summarized Financial Information for Reportable Segments
     Three Months Ended September 30,      Nine Months Ended September 30,  
     2015      2014      2015      2014  

Revenue

           

Proppant Solutions

   $ 141,584       $ 340,667       $ 602,603       $ 907,852   

Industrial & Recreational Products

     29,366         32,812         91,160         94,850   
  

 

 

    

 

 

    

 

 

    

 

 

 

Total revenue

     170,950         373,479         693,763         1,002,702   

Segment contribution margin

           

Proppant Solutions

     18,939         125,063         138,174         317,991   

Industrial & Recreational Products

     9,198         10,049         15,380         26,884   
  

 

 

    

 

 

    

 

 

    

 

 

 

Total segment contribution margin

     28,137         135,112         153,554         344,875   

Operating expenses excluded from segment contribution margin

           

Selling, general, and administrative

     12,047         20,170         40,501         52,180   

Depreciation, depletion, and amortization

     15,260         15,270         47,759         42,792   

Stock compensation expense

     2,679         4,361         7,180         8,674   

Corporate restructuring charges and other operating expense (income)

     (790      940         10         612   

Interest expense, net

     15,963         16,567         46,165         51,045   

Other non-operating expense

     990         2,206         990         2,747   
  

 

 

    

 

 

    

 

 

    

 

 

 

Income (loss) before provision for income taxes

   $ (18,012    $ 75,598       $ 10,949       $ 186,825   
  

 

 

    

 

 

    

 

 

    

 

 

 
Restructuring and Other Charges (Tables)

A summary of the restructuring and other costs recognized for the nine months ended September 30, 2015 is as follows:

 

    Three Months Ended September 30,     Nine Months Ended September 30,  
    2015     2014     2015     2014  

Restructuring and other charges

       

Workforce reduction costs, including one-time severance payments

  $ 284      $ —        $ 1,009      $ —     

Write-down to net realizable value of exited facilities and other capitalized costs

    4,169        —          11,806        —     

Other exit costs, including multiemployer pension plan withdrawal liability and additional cash costs to exit facilities

    —          —          6,786        —     
 

 

 

   

 

 

   

 

 

   

 

 

 

Total restructuring and other charges

  $ 4,453      $ —        $ 19,601      $ —     
 

 

 

   

 

 

   

 

 

   

 

 

 

A summary of the restructuring and other costs by operating segment is as follows:

 

    Three Months Ended September 30,     Nine Months Ended September 30,  
    2015     2014     2015     2014  

Restructuring and other charges

       

Proppant Solutions

  $ 2,336      $ —        $ 4,738      $ —     

Industrial & Recreational Products

    1,833        —          13,918        —     

Corporate

    284        —          945        —     
 

 

 

   

 

 

   

 

 

   

 

 

 

Total restructuring and other charges

  $ 4,453      $ —        $ 19,601      $ —     
 

 

 

   

 

 

   

 

 

   

 

 

 
Inventories - Schedule of Inventories (Detail) (USD $)
In Thousands, unless otherwise specified
Sep. 30, 2015
Dec. 31, 2014
Inventory Disclosure [Abstract]
 
 
Raw materials
$ 11,821 
$ 19,803 
Work-in-process
13,692 
23,568 
Finished goods
51,086 
91,202 
Inventory gross
76,599 
134,573 
Less: LIFO reserve
(1,453)
(2,960)
Inventories
$ 75,146 
$ 131,613 
Property, Plant and Equipment - Schedule of Property,Plant and Equipment (Detail) (USD $)
In Thousands, unless otherwise specified
Sep. 30, 2015
Dec. 31, 2014
Property, Plant and Equipment [Line Items]
 
 
Property, plant and equipment gross
$ 1,181,154 
$ 1,106,275 
Accumulated depletion and depreciation
(309,913)
(265,001)
Property, plant, and equipment, net
871,241 
841,274 
Land and Improvements [Member]
 
 
Property, Plant and Equipment [Line Items]
 
 
Property, plant and equipment gross
78,339 
63,800 
Mineral Reserves and Mine Development [Member]
 
 
Property, Plant and Equipment [Line Items]
 
 
Property, plant and equipment gross
319,423 
303,804 
Machinery and Equipment [Member]
 
 
Property, Plant and Equipment [Line Items]
 
 
Property, plant and equipment gross
529,071 
478,225 
Buildings and Improvements [Member]
 
 
Property, Plant and Equipment [Line Items]
 
 
Property, plant and equipment gross
142,897 
146,165 
Furniture, Fixtures and Other [Member]
 
 
Property, Plant and Equipment [Line Items]
 
 
Property, plant and equipment gross
3,611 
3,604 
Construction in Progress [Member]
 
 
Property, Plant and Equipment [Line Items]
 
 
Property, plant and equipment gross
$ 107,813 
$ 110,677 
Long-Term Debt - Schedule of Long-Term Debt (Detail) (USD $)
In Thousands, unless otherwise specified
Sep. 30, 2015
May 15, 2015
Apr. 30, 2015
Dec. 31, 2014
Debt Instrument [Line Items]
 
 
 
 
Industrial Revenue bond
$ 10,000 
 
 
$ 10,000 
Revolving credit facility and other
101 
 
 
1,098 
Capital leases, net
10,327 
 
 
10,724 
Long term debt
1,241,508 
 
 
1,252,639 
Long term debt
1,241,508 
 
 
1,252,639 
Less: current portion
(17,197)
 
 
(17,274)
Long-term debt including leases
1,224,311 
 
 
1,235,365 
Term B-1 Loans [Member]
 
 
 
 
Debt Instrument [Line Items]
 
 
 
 
Term Loans
156,288 
 
 
319,917 
Revolving credit facility and other
 
115,458 
46,036 
 
Term B-2 Loans [Member]
 
 
 
 
Debt Instrument [Line Items]
 
 
 
 
Term Loans
904,526 
 
 
910,900 
Extended Term B-1 Loans [Member]
 
 
 
 
Debt Instrument [Line Items]
 
 
 
 
Term Loans
$ 160,266 
 
 
 
Long-Term Debt - Additional Information (Detail) (USD $)
9 Months Ended 9 Months Ended 9 Months Ended 9 Months Ended 9 Months Ended 9 Months Ended
Sep. 30, 2015
Dec. 31, 2014
Sep. 30, 2015
Revolving Credit Facility [Member]
Sep. 30, 2015
Term B-1 Loans [Member]
May 15, 2015
Term B-1 Loans [Member]
Apr. 30, 2015
Term B-1 Loans [Member]
Sep. 30, 2015
Term B-1 Loans [Member]
Stated B-1 Maturity Date March 15, 2017 [Member]
Sep. 30, 2015
Term B-2 Loans [Member]
Sep. 30, 2015
Term B-2 Loans [Member]
Extended Maturity Date September 5, 2019 [Member]
Sep. 30, 2015
Pre Amendment [Member]
Sep. 30, 2015
2013 Pre Amendment [Member]
Revolving Credit Facility [Member]
US [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Revolving Credit Facility [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Revolving Credit Facility [Member]
Minimum [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Revolving Credit Facility [Member]
US [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Revolving Credit Facility [Member]
Canada [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Period from Third Quarter of 2015 to Fourth Quarter of 2016 [Member]
Revolving Credit Facility [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Period from Third Quarter of 2015 to Fourth Quarter of 2016 [Member]
Revolving Credit Facility [Member]
Minimum [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
First Quarter of 2017 [Member]
Revolving Credit Facility [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
First Quarter of 2017 [Member]
Revolving Credit Facility [Member]
Maximum [Member]
Sep. 30, 2015
2013 Amended Credit Agreement [Member]
Fourth Quarter of 2017 [Member]
Revolving Credit Facility [Member]
Maximum [Member]
Debt Instrument [Line Items]
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Outstanding term loans
$ 101,000 
$ 1,098,000 
 
 
$ 115,458,000 
$ 46,036,000 
$ 156,619,000 
 
$ 1,073,706,000 
$ 161,495,000 
 
 
 
$ 31,250,000 
 
 
 
 
 
 
 
Debt instrument borrowings, maturity date
 
 
 
Mar. 15, 2017 
 
 
Mar. 15, 2017 
Sep. 05, 2019 
Sep. 05, 2019 
 
 
 
 
 
 
 
 
 
 
 
 
Consent fee paid
2,886,000 
 
 
1,151,000 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Total Revolving Credit Facility commitment
 
 
 
 
 
 
 
 
 
 
124,000,000 
 
31,250,000 
 
99,000,000 
1,000,000 
40,000,000 
 
100,000,000 
 
 
Leverage ratio
 
 
 
 
 
 
 
 
 
 
 
531.00% 
 
 
 
 
 
475.00% 
 
650.00% 
475.00% 
Available borrowing remaining on the revolving credit facility
 
 
28,467,000 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Outstanding letters of credit
$ 11,533,000 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Earnings Per Share - Computation of Basic and Diluted Earnings per Share (Detail) (USD $)
In Thousands, except Share data, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Numerator:
 
 
 
 
Net income (loss) attributable to Fairmount Santrol Holdings Inc.
$ (46,200)
$ 54,077 
$ (1,304)
$ 132,537 
Denominator:
 
 
 
 
Basic weighted average shares outstanding
161,413,045 
158,049,782 
161,240,545 
157,072,622 
Dilutive effect of employee stock options & RSU's
 
8,861,692 
 
8,962,638 
Diluted weighted average shares outstanding
161,413,045 
166,911,474 
161,240,545 
166,035,260 
Earnings per common share - basic
$ (0.29)
$ 0.34 
$ (0.01)
$ 0.84 
Earnings per common share - diluted
$ (0.29)
$ 0.32 
$ (0.01)
$ 0.80 
Earnings per Share - Additional Information (Detail)
9 Months Ended
Sep. 30, 2014
Earnings Per Share [Abstract]
 
Securities excluded from computation of earning per share
219,674 
Derivative Instruments - Additional Information (Detail) (USD $)
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Derivative [Line Items]
 
 
 
 
Interest expense
$ 15,963,000 
$ 16,567,000 
$ 46,165,000 
$ 51,045,000 
Interest Rate Swap Agreements [Member]
 
 
 
 
Derivative [Line Items]
 
 
 
 
Notional amount of swap agreements
520,225,000 
 
520,225,000 
 
Interest expense
 
 
$ 30,000 
$ 14,000 
Interest Rate Swap Agreements [Member] |
Minimum [Member]
 
 
 
 
Derivative [Line Items]
 
 
 
 
Derivative, minimum variable interest rate
0.83% 
 
0.83% 
 
Interest rate swap agreement, maturity date
 
 
Oct. 31, 2015 
 
Interest Rate Swap Agreements [Member] |
Maximum [Member]
 
 
 
 
Derivative [Line Items]
 
 
 
 
Derivative, maximum variable interest rate
3.115% 
 
3.115% 
 
Interest rate swap agreement, maturity date
 
 
Sep. 05, 2019 
 
Derivative Instruments - Fair Values of Derivative Instrument and Respective Classification in Condensed Consolidated Balance Sheets (Detail) (Interest Rate Swap Agreements [Member], USD $)
In Thousands, unless otherwise specified
Sep. 30, 2015
Dec. 31, 2014
Derivatives, Fair Value [Line Items]
 
 
Derivative, fair value
$ (17,753)
$ (11,363)
Designated as Hedges [Member] |
Other Long-Term Liabilities [Member]
 
 
Derivatives, Fair Value [Line Items]
 
 
Derivative liabilities
(17,616)
(10,253)
Designated as Hedges [Member] |
Other Assets [Member]
 
 
Derivatives, Fair Value [Line Items]
 
 
Derivative assets
 
333 
Not Designated as Hedges [Member] |
Other Long-Term Liabilities [Member]
 
 
Derivatives, Fair Value [Line Items]
 
 
Derivative liabilities
$ (137)
$ (1,443)
Fair Value Measurements - Additional Information (Detail) (USD $)
In Thousands, unless otherwise specified
9 Months Ended 12 Months Ended
Sep. 30, 2015
Dec. 31, 2014
Long Lived Assets Held and Used [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Carrying value
$ 17,104 
 
Impairment charges of long-lived assets held and used
9,470 
2,336 
Long Lived Assets Held For Sale [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Carrying value
2,336 
 
Non-Recurring Fair Value Measurements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
7,634 
19,440 
Non-Recurring Fair Value Measurements [Member] |
Long Lived Assets Held and Used [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
7,634 
17,104 
Non-Recurring Fair Value Measurements [Member] |
Long Lived Assets Held For Sale [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
2,336 
Quoted Prices in Active Markets (Level 1) [Member] |
Term B-1 Loans [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Fair value of long term debt
136,261 
295,750 
Quoted Prices in Active Markets (Level 1) [Member] |
Extended Term Loans [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Fair value of long term debt
118,893 
Quoted Prices in Active Markets (Level 1) [Member] |
Term B-2 Loans [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Fair value of long term debt
$ 680,686 
$ 796,500 
Fair Value Measurements - Financial Instruments Carried at Fair Value (Detail) (USD $)
In Thousands, unless otherwise specified
Sep. 30, 2015
Dec. 31, 2014
Interest Rate Swap Agreements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Interest rate swap agreements
$ (17,753)
$ (11,363)
Recurring Fair Value Measurements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Fair Value, Net Asset (Liability)
(17,753)
(11,363)
Recurring Fair Value Measurements [Member] |
Interest Rate Swap Agreements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Interest rate swap agreements
(17,753)
(11,363)
Non-Recurring Fair Value Measurements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
7,634 
19,440 
Non-Recurring Fair Value Measurements [Member] |
Long Lived Assets Held and Used [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
7,634 
17,104 
Non-Recurring Fair Value Measurements [Member] |
Long Lived Assets Held For Sale [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
2,336 
Other Observable Inputs (Level 2) [Member] |
Recurring Fair Value Measurements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Fair Value, Net Asset (Liability)
(17,753)
(11,363)
Other Observable Inputs (Level 2) [Member] |
Recurring Fair Value Measurements [Member] |
Interest Rate Swap Agreements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Interest rate swap agreements
(17,753)
(11,363)
Unobservable Inputs (Level 3) [Member] |
Non-Recurring Fair Value Measurements [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
7,634 
19,440 
Unobservable Inputs (Level 3) [Member] |
Non-Recurring Fair Value Measurements [Member] |
Long Lived Assets Held and Used [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
7,634 
17,104 
Unobservable Inputs (Level 3) [Member] |
Non-Recurring Fair Value Measurements [Member] |
Long Lived Assets Held For Sale [Member]
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
Long-lived assets held and used, Fair value
 
$ 2,336 
Common Stock and Stock Based Compensation - Additional Information (Detail) (USD $)
9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Disclosure of Compensation Related Costs, Share-based Payments [Abstract]
 
 
Number of shares granted to purchase
1,630,952 
680,000 
Average grant date fair value of options issued
$ 3.96 
$ 9.52 
Restricted stock units issued
363,126 
IncomeTaxes - Additional Information (Detail) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Income Tax Disclosure [Abstract]
 
 
 
 
Provision for income taxes
$ 28,117 
$ 21,436 
$ 12,057 
$ 53,848 
Income (Loss) before income taxes
$ (18,012)
$ 75,598 
$ 10,949 
$ 186,825 
Effective income tax rate
(156.10%)
28.40% 
110.10% 
28.80% 
Defined Benefit Plans - Additional Information (Detail) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 30, 2015
Pension_Plan
Sep. 30, 2014
Defined Benefit Plan Disclosure [Line Items]
 
 
Number of defined benefit pension plans
 
Pension and postretirement contributions
$ 48 
$ 182 
Scenario, Forecast [Member]
 
 
Defined Benefit Plan Disclosure [Line Items]
 
 
Expected contribution for pension plan
$ 63 
 
Defined Benefit Plans - Net Periodic Benefit Cost Recognized for Defined Benefit Pension Plans (Detail) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Schedule Of Sale Of Subsidiary [Abstract]
 
 
 
 
Service cost
$ 27 
$ 19 
$ 81 
$ 57 
Interest cost
85 
83 
255 
249 
Expected return on plan assets
(127)
(146)
(381)
(438)
Amortization of prior service cost
12 
15 
Amortization of net actuarial loss
70 
40 
210 
120 
Net periodic benefit cost
$ 59 
$ 1 
$ 177 
$ 3 
Accumulated Other Comprehensive Income - Components of Accumulated Other Comprehensive Income (Loss) (Detail) (USD $)
In Thousands, unless otherwise specified
9 Months Ended 12 Months Ended
Sep. 30, 2015
Dec. 31, 2014
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
 
Accumulated other comprehensive income (loss), Gross
$ (29,435)
$ (17,507)
Accumulated other comprehensive income (loss), Tax Effect
7,258 
4,698 
Accumulated other comprehensive income (loss)
(22,177)
(12,809)
Foreign Currency Translation [Member]
 
 
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
 
Accumulated other comprehensive income (loss), Gross
(9,820)
(4,979)
Accumulated other comprehensive income (loss)
(9,820)
(4,979)
Additional Pension Liability [Member]
 
 
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
 
Accumulated other comprehensive income (loss), Gross
(4,014)
(4,236)
Accumulated other comprehensive income (loss), Tax Effect
1,564 
1,588 
Accumulated other comprehensive income (loss)
(2,450)
(2,648)
Unrealized Gain (Loss) on Interest Rate Hedges [Member]
 
 
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
 
Accumulated other comprehensive income (loss), Gross
(15,601)
(8,292)
Accumulated other comprehensive income (loss), Tax Effect
5,694 
3,110 
Accumulated other comprehensive income (loss)
$ (9,907)
$ (5,182)
Accumulated Other Comprehensive Income - Changes in Accumulated Other Comprehensive Income by Component (Detail) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 30, 2015
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
Beginning balance
$ (12,809)
Other comprehensive income (loss) before reclassifications
(10,648)
Amounts reclassified from accumulated other comprehensive income (loss)
1,280 
Ending balance
(22,177)
Unrealized Gain (Loss) on Interest Rate Hedges [Member]
 
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
Beginning balance
(5,182)
Other comprehensive income (loss) before reclassifications
(5,807)
Amounts reclassified from accumulated other comprehensive income (loss)
1,082 
Ending balance
(9,907)
Additional Pension Liability [Member]
 
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
Beginning balance
(2,648)
Amounts reclassified from accumulated other comprehensive income (loss)
198 
Ending balance
(2,450)
Foreign Currency Translation [Member]
 
Accumulated Other Comprehensive Income (Loss) [Line Items]
 
Beginning balance
(4,979)
Other comprehensive income (loss) before reclassifications
(4,841)
Ending balance
$ (9,820)
Accumulated Other Comprehensive Income - Reclassifications out of Accumulated Comprehensive Income (Detail) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]
 
 
 
 
Total before tax
$ (18,012)
$ 75,598 
$ 10,949 
$ 186,825 
Tax expense (benefit)
28,117 
21,436 
12,057 
53,848 
Net income (loss)
(46,129)
54,162 
(1,108)
132,977 
Cost of sales
131,679 
228,583 
499,357 
630,885 
Reclassification Out of Accumulated Other Comprehensive Income [Member]
 
 
 
 
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]
 
 
 
 
Net income (loss)
 
 
1,280 
 
Reclassification Out of Accumulated Other Comprehensive Income [Member] |
Unrealized Gain (Loss) on Interest Rate Hedges [Member]
 
 
 
 
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]
 
 
 
 
Interest expense
 
 
1,903 
 
Tax expense (benefit)
 
 
(820)
 
Net income (loss)
 
 
1,083 
 
Reclassification Out of Accumulated Other Comprehensive Income [Member] |
Accumulated Defined Benefit Plans Adjustment, Net Prior Service Cost (Credit) [Member]
 
 
 
 
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]
 
 
 
 
Cost of sales
 
 
12 
 
Reclassification Out of Accumulated Other Comprehensive Income [Member] |
Accumulated Defined Benefit Plans Adjustment, Net Unamortized Gain (Loss) [Member]
 
 
 
 
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]
 
 
 
 
Cost of sales
 
 
210 
 
Reclassification Out of Accumulated Other Comprehensive Income [Member] |
Additional Pension Liability [Member]
 
 
 
 
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]
 
 
 
 
Total before tax
 
 
222 
 
Tax expense (benefit)
 
 
(25)
 
Net income (loss)
 
 
$ 197 
 
Commitments and Contingencies - Additional Information (Detail) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Commitments And Contingencies [Line Items]
 
 
Rent expense for lease
$ 50,681 
$ 40,291 
Self-Suspending Proppant LLC [Member]
 
 
Commitments And Contingencies [Line Items]
 
 
Commitment period of sales
5 years 
 
Commitment commencing date
Oct. 01, 2015 
 
Segment Reporting - Additional Information (Detail)
9 Months Ended
Sep. 30, 2015
Segments
Segment Reporting [Abstract]
 
Number of reportable segments
Segment Reporting - Summarized Financial Information for Reportable Segments (Detail) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2014
Sep. 30, 2015
Sep. 30, 2014
Revenue
 
 
 
 
Revenue
$ 170,950 
$ 373,479 
$ 693,763 
$ 1,002,702 
Segment contribution margin
 
 
 
 
Segment contribution margin
28,137 
135,112 
153,554 
344,875 
Operating expenses excluded from segment contribution margin
 
 
 
 
Selling, general, and administrative
18,314 
29,954 
61,538 
79,122 
Depreciation, depletion, and amortization
15,260 
15,270 
47,759 
42,792 
Stock compensation expense
2,679 
4,361 
7,180 
8,674 
Interest expense, net
15,963 
16,567 
46,165 
51,045 
Other non-operating expense
1,492 
2,206 
1,492 
2,747 
Income (loss) before provision for income taxes
(18,012)
75,598 
10,949 
186,825 
Proppant Solutions [Member]
 
 
 
 
Revenue
 
 
 
 
Revenue
141,584 
340,667 
602,603 
907,852 
Segment contribution margin
 
 
 
 
Segment contribution margin
18,939 
125,063 
138,174 
317,991 
Industrial & Recreational Products [Member]
 
 
 
 
Revenue
 
 
 
 
Revenue
29,366 
32,812 
91,160 
94,850 
Segment contribution margin
 
 
 
 
Segment contribution margin
9,198 
10,049 
15,380 
26,884 
Corporate and Other [Member]
 
 
 
 
Operating expenses excluded from segment contribution margin
 
 
 
 
Selling, general, and administrative
12,047 
20,170 
40,501 
52,180 
Depreciation, depletion, and amortization
15,260 
15,270 
47,759 
42,792 
Stock compensation expense
2,679 
4,361 
7,180 
8,674 
Corporate restructuring charges and other operating expense (income)
(790)
940 
10 
612 
Interest expense, net
15,963 
16,567 
46,165 
51,045 
Other non-operating expense
$ 990 
$ 2,206 
$ 990 
$ 2,747 
Restructuring and Other Charges - Summary of Restructuring and Other Costs Recognized (Detail) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2015
Restructuring and other charges
 
 
Workforce reduction costs, including one-time severance payments
$ 284 
$ 1,009 
Write-down to net realizable value of exited facilities and other capitalized costs
4,169 
11,806 
Other exit costs, including multiemployer pension plan withdrawal liability and additional cash costs to exit facilities
 
6,786 
Total restructuring and other charges
$ 4,453 
$ 19,601 
Restructuring and Other Charges - Summary of Restructuring and Other Costs by Operating Segment (Detail) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 30, 2015
Sep. 30, 2015
Restructuring Cost and Reserve [Line Items]
 
 
Total restructuring and other charges
$ 4,453 
$ 19,601 
Operating Segments [Member] |
Proppant Solutions [Member]
 
 
Restructuring Cost and Reserve [Line Items]
 
 
Total restructuring and other charges
2,336 
4,738 
Operating Segments [Member] |
Industrial & Recreational Products [Member]
 
 
Restructuring Cost and Reserve [Line Items]
 
 
Total restructuring and other charges
1,833 
13,918 
Corporate, Non-Segment [Member]
 
 
Restructuring Cost and Reserve [Line Items]
 
 
Total restructuring and other charges
$ 284 
$ 945 
Indefinite-Lived Intangibles - Goodwill - Additional Information (Detail) (USD $)
9 Months Ended
Sep. 30, 2015
Goodwill and Intangible Assets Disclosure [Abstract]
 
Goodwill, method for fair value determination
Evaluation included the income (or discounted cash flows) approach. Key assumptions include future growth or recovery rates in the business, the long-term discount rate, and expected terminal values of a business exit. The Company estimated the value of our two goodwill reporting units based on management’s best current available estimates of the future cash flows to arrive at the income approach estimate of fair value. 
Goodwill impairment loss
$ 0